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Clarke

®

  Operator's  Manual  -  BOOST  28

                                              Page  -3-

OPERATOR SAFETY INSTRUCTIONS

WARNING

AVERTISSEMENT

ADVERTENCIA

DANGER:

Failure to read and observe all DANGER statements could result in
severe bodily injury or death.  Read and observe all DANGER
statements found in your Owner's Manual and on your machine.

WARNING:

Failure to read and observe all WARNING statements could result
in injury to you or to other personnel; property damage could
occur as well.  Read and observe all WARNING statements found in
your Owner's Manual and on your machine.

CAUTION:

Failure to read and observe all CAUTION statements could result in
damage to the machine or to other property.  Read and observe all
CAUTION statements found in our Owner's Manual and on your
machine.

DANGER:

Failure to read the Owner's Manual prior to operating or attempting any service or
maintenance procedure to your Clarke machine could result in injury to you or to
other personnel; damage to the machine or to other property could occur as well.
You must have training in the operation of this machine before using it.  If you or
your operator(s) cannot read English, have this manual explained fully before
attempting to operate this machine.

DANGER:

Operating a machine that is not completely or fully assembled could result in injury
or property damage.  Do not operate this machine unless it is completely
assembled.  Inspect the machine carefully before operation.

DANGER:

Machines can cause an explosion when operated near flammable materials and
vapors.  Do not use this machine with or near fuels, grain dust, solvents, thinners,
or other flammable materials. This machine is not suitable for picking up hazardous
dust.  Use only commercially available floor cleaning waxes intended for machine
operation.

DANGER:

Lead acid batteries generate gases which can cause an explosion.  Keep sparks
and flames away from batteries.  Do not smoke around the machine.  Charge the
batteries only in an area with good ventilation.  Make sure that the AC charger plug
is unplugged from the wall receptacle before connecting or disconnecting the DC
plug to or from the battery pack.

DANGER:

Working with batteries can be dangerous!  Always wear eye protection and
protective clothing when working near batteries.  Remove all jewelry.  Do not put
tools or other metal objects across the battery terminals, or the tops of the
batteries.

DANGER:

Using a charger with a damaged power cord could result in an electrocution.  Do
not use the charger if the power cord is damaged.

WARNING:

Operating this machine from anywhere other than the back of the machine could result in
injury or damage.  Operate this machine only from the rear.

WARNING:

This machine is heavy.  Get assistance before attempting to transport or move it. Use
two able persons to move the machine on a ramp or incline.  Always move slowly.  Do
not turn the machine on a ramp. Do not use on surfaces having a gradient exceeding that
marked on the appliance.  Read the "Procedures For Transporting" in this manual before
transporting as machine might topple over if not secured.

WARNING:

Machines can topple over and cause injury or damage if guided over the edges of stairs or
loading docks.  Stop and leave this machine only on a level surface.  When you stop the
machine, put all switches into their "OFF" position.  Turn the key switch "OFF" and
remove the key.

Содержание Focus II Mid-Size Autoscrubber Boost 28

Страница 1: ...uld occur as well You must have training in the operation of this machine before using it If operator s cannot read this manual have it explained fully before attempting to operate this machine Si Ud...

Страница 2: ...51 Connection Diagram 52 Electrical Schematic 53 Operator Safety Instructions 3 Introduction Machine Specifications 5 Procedures for Transporting Machine 6 Symbols Used on Boost 28 8 Machine Control P...

Страница 3: ...olvents thinners or other flammable materials This machine is not suitable for picking up hazardous dust Use only commercially available floor cleaning waxes intended for machine operation DANGER Lead...

Страница 4: ...oor surfaces can be slippery Water solutions or cleaning materials used with this type of machine can leave wet areas on the floor surface These areas can cause a dangerous condition for the operator...

Страница 5: ...l lever style operation Cleaning Swath 28 inches 71 cm Motor Brush 3 4 hp 0 56 KW Brush Pad Size 14 x 28 35 6 cm x 71 cm Brush Speed 2250RPM Brush Pressure 100 lbs 45 4 kg Drive Wheels 2 8 in x 2 in 2...

Страница 6: ...ve this machine only on a level surface When you stop the machine put all switches into their OFF position 1 Make sure the loading ramp is at least eight 8 feet 2 5m long and a minimum of 32 0 8m wide...

Страница 7: ...8m wide and strong enough to support the machine 3 Make sure the ramp is clean and dry 4 Put the ramp in position 5 Unfasten the machine WARNING The machine is heavy Make sure you use two able persons...

Страница 8: ...age 8 Clarke Operator s Manual BOOST 28 SYMBOLS USED ON BOOST 28 Solution Control BrushUp Down Warning Label with parking brake Warning Power Traverse Speed Control Warning Label without parking brake...

Страница 9: ...wn position Brush Motor and solution flow will activate when the traverse buttons are pushed To shut brush motor off place brush position switch in up position Key Switch See Figure 3 Item A The key s...

Страница 10: ...ult from foam Parking Brake Optional See Figure 7 NOTE Parking Brake must be used if operating machine on greater than 2 gradient Theparkingbrakepreventsmovementofthemachine CAUTION Do not activate th...

Страница 11: ...m mainte nance on the machine while the recovery tank is in the intermediate position The tank can be acciden tally bumped and it may slam shut 4 Place the batteries in the tray as shown in figure 8C...

Страница 12: ...TION Machine damage and discharge across the tops of the batteries can occur if the batteries are over filled Do not fill the batteries up to the bottom of the tube in each cell Wipe any acid from the...

Страница 13: ...3 Put the charger on a flat surface Make sure the vents on the sides are at least two inches away from walls and other objects Make sure there are no objects near the vents on the bottom of the charge...

Страница 14: ...overy tank is in the open position The tank can be accidentally bumped and it may slam shut 3 Connect the battery charger AC cord located at the rear ofthemachinetoa15amp min 120Vproperlygrounded wall...

Страница 15: ...re13 NOTE When using a black pad position pad on head Lowerheadandoperatemomentarilytoaffixpad topaddriver ifyouhavedifficulty positionpadon floor and lower head then operate How To Remove The Brush O...

Страница 16: ...ontinue to run with the squeegee off the floor to avoid drips and also allows you to back up the machine How To Fill The Solution Tank The solution tank can be filled in the front or through the clear...

Страница 17: ...in a straight direction forward and backward 2 Stop the machine safely 3 Turn the machine both left and right and return to a straight direction To move the machine follow this procedure 1 Release th...

Страница 18: ...position 7 Turn the solution knob to the right to activate the flow of solution Adjust the flow of clean solution to the flow desired 8 Move the machine across the floor in the forward direction 9 Ma...

Страница 19: ...nnect the plug on the battery charger from the battery pack connector if using a remote charger 4 Join the connector from the batteries to the control panel cable connection remote charger only See fi...

Страница 20: ...sure waterhosetoflushthetankorhose Putthewaterhose into the drain hose 4 Leavethetanksandtherecoverydrainvalveopentodry in the air 5 Check the squeegee blade Use a cloth to clean the squeegee blade If...

Страница 21: ...ne WARNING Always wear eye protection and protective clothing when working near batteries NO SMOKING 1 To inspect batteries tip up recovery tank until it locks in thefullopenposition Seefigure27A Tocl...

Страница 22: ...queegee Tilt The tilt of the squeegee causes the rear blade to raise up in the center or on the ends depending on which direction the tilt is changed For tilt adjustment refer to figure 30 Loosen left...

Страница 23: ...d remove the key 4 Tipuptherecoverytankuntilitlocksinthefullopen position 5 Go to the front of the machine and unlatch the front coverandswingcoveropen 6 Locate the four mounting studs on the brush he...

Страница 24: ...0070A Hour Meter Kit 10656A Soft Caster Assembly 51092A Kit Solution Fill 10177A ESP Recycle System 10663A Brushes and Pads Size Description Part No 14 x 28 Red 5 pack 997001 14 x 28 Black 5 pack 9970...

Страница 25: ...e batteries for a full 16 hour charge Have an authorized service person repair the charger Check voltage of each cell while discharging Connect the batteries Adjust Pressure PROBLEM CAUSE ACTION The s...

Страница 26: ...ch is off Batteries are unplugged Battery terminals are dirty Batteries are discharged Reset the circuit breaker Turn key or switch on Check the battery connections Check battery gauge and recharge NO...

Страница 27: ...Clarke Operator s Manual BOOST 28 Page 27 Section II Parts and Service Manual 71071A U S PatentNo 6 105 192 No 6 557 207 No 6 760 947 No 5 383 251 andpatentspending...

Страница 28: ...Manual BOOST 28 1 2 3 4 5 6 4 15 8 9 8 10 11 7 8 10 11 12 13 14 8 10 11 16 17 18 9 8 19 21 23 22 20 24 25 27 28 26 31 29 27 32 30 Clarke Final Assembly Drawing 9 05 On BoardChargerOption 15 4 5 6 37...

Страница 29: ...5 32 x 9 16 2 2 24 Ref Assembly Solution Tank Ref Ref 25 40136A Battery 6V 250 AH wet Stud Post 4 4 40137A Battery 6V 250 AH dry Stud Post 4 4 891384 Battery 6V 330 AH wet UT Post 4 4 891385 Battery 6...

Страница 30: ...l BOOST 28 1 2 3 4 5 6 7 8A 8B 8 9 10 43 40 39 38 37 36 35 34 20 33 18 7 30 32 29 26 25 27 28 24 23 22 31 21 17 18 16 16 19 15 14 13 12 11 40RecommendedTorque 175 or 5 inch pounds 43 41 42 Clarke Reco...

Страница 31: ...din8A 2 18 41809A Contact included in 8A 4 19 82100A Nut Strain Relief Lock 1 20 872010 Clamp Hose 1 21 35165A Hose Drain 1 22 832002 Clamp Hose 1 23 839401 Valve Drain 1 24 962943 Screw 8 18 x PN 1 2...

Страница 32: ...Page 32 Clarke Operator s Manual BOOST 28 18 19 20 21 25 23 24 1 2 3 4 5 6 5 7 12 5 11 5 15 16 17 8 Clarke Solution Tank Assembly 9 05...

Страница 33: ...ESNA SS 1 16 50966A Latch 1 17 80105A Screw 8 32 x 1 SS 2 18 50963B Screen Fill with hose retention 1 51308B Strainer withouthoseretention 1 19 69879A Bracket Latch 1 20 170892 Washer Lock 2 21 170915...

Страница 34: ...Operator s Manual BOOST 28 1 2 1 2 3 4 5 6 7 8 9 10 12 13 14 16 17 16 15 18 21 20 19 23 2 22 24 25 26 27 3 28 29 6 9 10 31 9 10 33 34 32 35 30 11 10 15 3 11 36 Clarke Rear Panel Assembly Drawing 9 05...

Страница 35: ...360 Spring 1 18 64901A Lever SqueegeeLift 1 19 64490A Handle Squeegee 1 20 980666 Washer 3 8 Starlock 1 21 85389A Screw 3 8 16 x 5 8 1 22 68643A Plate Vacuum Wear 1 23 962968 Screw 10 24 x 2 24 61260A...

Страница 36: ...nual BOOST 28 1 2 1 2 3 4 5 6 7 8 9 10 12 13 14 16 17 16 15 18 21 20 19 23 2 22 24 25 26 27 40 29 28 23 9 10 31 9 10 33 34 32 35 30 11 39 15 3 38 37 2 11 41 27 41 42 41 36 Clarke Rear Panel Assembly D...

Страница 37: ...666 Washer 3 8 Starlock 1 21 85389A Screw 3 8 16 x 5 8 1 22 61781A Plate Vacuum Wear 1 23 962968 Screw 10 24 x 6 24 61260A Plate Squeegee Lift 1 25 47388A Switch VacuumLever 1 26 85601A Screw 6 32 x 1...

Страница 38: ...rke Operator s Manual BOOST 28 1 2 3 4 5 6 7 8 11 12 10 11 14 19 18 1516 1516 3 17 15 15 16 16 20 24 23 21 5 2 25 26 27 28 29 7 27 34 35 36 37 36 33 32 31 38 5 39 30 9 Clarke Control Panel Assembly Dr...

Страница 39: ...e 1 15 980603 Washer 4 16 920224 Nut 10 32 Hex 4 17 30072A ControlHandle 18 85391A Screw 20 x 1 2 SS Ref 19 87026A Washer SS Ref 20 40858A Control Solution 1 21 41422A Breaker Circuit25AmpTraverse 1 2...

Страница 40: ...1 10 3 4 5 6 6 8 7 9 8 2 15 16 15 11 18 13 14 12 22 17 19 21 20 15 Clarke Squeegee Lift Assembly Drawing 9 05 Page 40 Clarke Operator s Manual BOOST 28...

Страница 41: ...ut 20 2 10 81111A Nut 3 8 16 ESNA 1 11 80101A Screw 20 x 3 SS 1 12 85811A Screw 5 16 18 x 1 13 67867A Nut spacer 1 14 60256A Squeegee PivotArm 1 15 81104A Nut Nylock 5 16 60255A Bracket Squeegee 1 17...

Страница 42: ...Page 42 Clarke Operator s Manual BOOST 28 1 2 21 21 3 4 5 4 5 20 19 18 7 8 17 21 9 10 11 12 13 14 15 16 22 Clarke Squeegee Assembly Drawing 9 05...

Страница 43: ...Wheel Guide 4 Inch Diameter 2 9 60272A Channel SqueegeeWeldment39 1 10 50835A Latch SqueegeeClamp 1 11 930086 Rivet 3 16 x 450 Aluminum 2 12 60252A Strap Clamp SqueegeeRetainer39 1 13 30069A Blade Rea...

Страница 44: ...22 1 2 3 4 5 6 22 16 29 16 22 31 28 27 26 25 24 21 23 32 19 7 4 3 2 8 9 10 11 13 11 13 30 8 18 19 Clarke Frame Axle Assembly Drawing 9 05 Page 44 Clarke Operator s Manual BOOST 28...

Страница 45: ...3A Ring SnapRetainer 2 15 87616A Washer Nylon 2 16 980205 Washer 5 16 Fender 2 17 962620 Screw 5 16 24 x 2 18 87026A Washer Flat SS 8 19 81104A Nut 20 ESNA SS 9 21 77267A Label TieDown 4 22 980614 Was...

Страница 46: ...Clarke Brush Head Assembly Parts List 9 05 Page 46 Clarke Operator s Manual BOOST 28 55 56...

Страница 47: ...tainer Eccentric 1 27 61729A Plate Upper 28 1 28 61731A Arm Lift Left 1 29 61732A Arm Lift Right 1 30 61733A Bracker Lift 2 31 61750A RodLift 1 32 61753A Eccentric 1 33 61775A Retainer Bearing 1 34 61...

Страница 48: ...o Motor Shaft 8 10160A Brake Asm 24V 1 NOTE Only use spacer ref 2 on transaxles that have a circular step and mounting nuts protruding from end of motor The motor that uses the spacer can be identifie...

Страница 49: ...2 NEOPRENEWASHER 1 59803A 59803A 13 FAN END BRACKET 1 14 SPACER 1 15 FAN 1 50997A 50997A 16 ROTATING FAN 1 53914A 17 SPACER 2 50999A 1 50999A 18 STATIONARY FAN 1 51043A 51043A 19 ROTATING FAN 1 51044A...

Страница 50: ...Page 50 Clarke Operator s Manual BOOST 28 Clarke Transaxle Drawing 9 05...

Страница 51: ...912382 912382 8 Strain Relief A C Cord 837525 837525 9 Strain Relief D C Cord 747553 747553 10 D C Cord Assembly 51986A 51986A 11 A C Cord Assembly 51974A 908947 12 Housing Red 911470 911470 13 D C Pl...

Страница 52: ...Page 52 Clarke Operator s Manual BOOST 28 Clarke Connection Diagram 9 05...

Страница 53: ...Clarke Operator s Manual BOOST 28 Page 53 Clarke Electrical Schematic 9 05...

Страница 54: ...Page 54 Clarke Operator s Manual BOOST 28 NOTES...

Страница 55: ...verige AB Molndal Sweden Aminogatan 18 Box 4029 S 431 04 Molndal 46 31 706 73 00 ALTO Norge A S Oslo Norway Bjornerudveien 24 N 1266 47 2275 1770 U S A Locations European Locations CORPO PRODUCTION FA...

Страница 56: ...ice plus transportation costs Warranty is rendered null and void if battery is not kept filled to the proper level with DISTILLED WATER CLARKE POLYDUR AUTOMATIC SCRUBBER SOLUTION AND RECOVERY TANK EIG...

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