Clarke 8130535 Скачать руководство пользователя страница 3

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

GENERAL SAFETY PRECAUTIONS FOR ALL TYPES OF 
WELDING

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY

GENERAL PRECAUTIONS

A) BURN PREVENTION

Wear protective clothing - gauntlet gloves designed for use in welding, apron, 
and protective shoes. Button any shirt collar and pocket flaps, and wear 
cuffless trousers to avoid entry of sparks and slag. Wear a helmet with safety 
goggles or glasses with side shields underneath, appropriate filter lenses or 
plates (protected by clear glass). This is a MUST for welding (and chipping) to 
protect the eyes from radiant energy and spatter. Replace cover glass when 
broken, pitted, or spattered. Avoid oily greasy clothing. A spark may ignite 
them. Hot metal should never be handled without gloves. First aid facilities and 
a qualified first-aid person should be available unless medical facilities are 
close by, for immediate treatment of flash burns of the eyes and skin burns. Ear 
plugs should be worn when working overhead or in a confined space. A hard 
hat should be worn when others are working overhead. Flammable hair 
preparations should not be used by persons intending to weld or cut.

NOTE: 

ALL protective wear including masks & head shields MUST comply 

with PPE Directive 89/686/EEC

B) TOXIC FUME PREVENTION

Severe discomfort, illness or death can result from fumes, vapours, heat, or 
oxygen enrichment or depletion that welding (or cutting) may produce. 
Prevent them with adequate ventilation. NEVER ventilate with oxygen. Lead-, 
cadmium-, zinc-, mercury- and beryllium-bearing materials, when welded (or 
cut) may produce harmful concentrations of toxic fumes. Adequate local 
exhaust ventilation must be used, or each person in the area as well as the 
operator must wear an air-supplied respirator. For beryllium, both must be 
used. Metals coated with or containing materials that emit toxic fumes should 
not be heated unless any coating is removed from the work surface, the area 
is well ventilated, or the operator wears an air-supplied respirator. Only work in 
a confined space when it is being force ventilated and, if necessary, while 
wearing an air-supplied respirator. Vapours from chlorinated solvents can be 
decomposed by the heat of the arc (or flame) to form PHOSGENE, a highly 
toxic gas, and other lung and eye irritating products. The ultraviolet (radiant) 

WARNING: AS WITH ALL MACHINERY, THERE ARE CERTAIN HAZARDS 
INVOLVED WITH THEIR OPERATION AND USE. EXERCISING RESPECT AND 
CAUTION WILL CONSIDERABLY LESSEN THE RISK OF PERSONAL INJURY. 
HOWEVER, IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED, OR 
IGNORED, PERSONAL INJURY TO THE OPERATOR MAY RESULT.

Содержание 8130535

Страница 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0320 WELDER GENERATOR MODEL NO WH215 PART NO 8130535 ...

Страница 2: ...t is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior p...

Страница 3: ...NOTE ALL protective wear including masks head shields MUST comply with PPE Directive 89 686 EEC B TOXIC FUME PREVENTION Severe discomfort illness or death can result from fumes vapours heat or oxygen enrichment or depletion that welding or cutting may produce Prevent them with adequate ventilation NEVER ventilate with oxygen Lead cadmium zinc mercury and beryllium bearing materials when welded or ...

Страница 4: ...rking in paint spray rooms dip tanks storage areas ventilators If the work cannot be moved move any combustibles away from sparks and heat or protect against ignition with suitable fire resistant covers or shields Walls ceilings and floors near the work should be protected by heat resistant covers or shields A fire watcher must be standing by with suitable fire extinguishing equipment during and f...

Страница 5: ...painful DON T GET BURNED FOLLOW ALL SAFETY PRECAUTIONS PROTECTIVE CLOTHING Wear long sleeved clothing particularly for gas shielded arc in addition to gloves apron and strong shoes As necessary use additional protective clothing such as leather jacket or sleeves flameproof apron and fire resistant leggings Avoid outer garments of untreated cotton For bare skin protection wear dark substantial clot...

Страница 6: ... rupture or lead to such a rupture later under rough handling D SHOCK PREVENTION Exposed live conductors or other bare metal in the welding circuit or in unearthed electrically LIVE equipment can fatally shock a person whose body becomes a conductor DO NOT STAND SIT LIE LEAN ON OR TOUCH a wet surface when welding without suitable protection E PROTECTION FOR WEARERS OF ELECTRONIC LIFE SUPPORT DEVIC...

Страница 7: ...d possibly lethal shock from bare cable Cables with damaged areas may be taped to give resistance equivalent to original cable Keep the cable dry free of oil and grease and protected from hot metal and sparks 5 TERMINALS AND OTHER EXPOSED PARTS Terminals and other exposed parts of electrical units should have insulating covers secured before operation 6 ELECTRODE a Equipment with output on off con...

Страница 8: ...ses this remedial action may be as simple as earthing the welding circuit see Note In other cases it could involve constructing an electromagnetic screen enclosing the power source and the work complete with associated input filters In all cases electromagnetic disturbances must be reduced to the point where they are no longer troublesome NOTE The welding circuit may or may not be earthed for safe...

Страница 9: ...e welding power source enclosure MAINTENANCE OF THE WELDING EQUIPMENT The welding equipment should be routinely maintained according to the manufacturers recommendations All access and service doors and covers should be closed and properly fastened when the welding equipment is in operation The welding equipment should not be modified in any way except for those changes and adjustments covered in ...

Страница 10: ... the workpiece to earth should be made by a direct connection to the workpiece but in some countries where direct connection is not permitted the bonding should be achieved by suitable capacitance selected according to national regulations SCREENING AND SHIELDING Selective screening and shielding of other cables and equipment in the surrounding area may alleviate problems of interference Screening...

Страница 11: ...NEVER start the engine if there is a fuel spill Any spillage must be wiped clean and the machine allowed to dry before attempting to start the engine PREVENTION OF ELECTRIC SHOCK ALWAYS store the machine undercover when not in use and away from damp or wet conditions NEVER use the machine when it is raining or snowing or in wet or damp conditions NEVER operate the machine with wet hands NEVER use ...

Страница 12: ...els removed NEVER attempt any electrical or mechanical repair unless your are a qualified technician If you have a problem with the machine contact your local CLARKE dealer NEVER use or store in a wet damp environment DO NOT EXPOSE TO RAIN NEVER allow children or animals in the vicinity of a welding operation ALWAYS remove all flammable materials from the welding area ALWAYS ensure that there is f...

Страница 13: ...defect The length and cross section of conductors should be selected according to the job to be done The table below is an indication of the sizes that should be used IMPORTANT Ensure the cable is fully unwound when in use to avoid overheating and the placing of extra load on the generator WARNING OBSERVE ALL SAFETY PRECAUTIONS WHEN HANDLING FUEL ALWAYS REFUEL IN A WELL VENTILATED AREA AWAY FROM A...

Страница 14: ...at C Fig 2 is set to the deliver the appropriate output 115V or 230V 4 Turn the Gen Weld knob A Fig1 to GEN 5 Turn the Welding Current knob B Fig 1 to GEN 230V 6 Withtheengine running smoothly connect the appliance to the appropriate receptacle BLUE 230V YELLOW 115V 7 Switch ON the appliance NOTE If the AC circuit is overloaded the circuit protection switch will trip To reset the circuit first dis...

Страница 15: ...sult in damage PREPARATION FOR WELDING 1 Set the GEN WELD knob A Fig 1 to WELD 2 Set the Welding Current knob B Fig 1 to the appropriate welding current noting that TWO ranges are provided HIGH and LOW High range is indicated in RED Low range in BLACK 3 Connect the welding lead to the appropriate DIN socket 135 Amp LOW range 200 Amp HIGH range 4 Connect the earth lead to the COM DIN socket Ensure ...

Страница 16: ...ngine manual DUTY CYCLES This model is covered by regulations EN 60974 1 and EN 50199 where the Duty Cycle X is expressed as a percentage of time the machine may be used in a given period for a specified welding current i e using the example above When welding at 170 Amps the machine may be used for 6 minutes 60 in any 10 minute period or the machine may be used continuously 100 when welding at 12...

Страница 17: ...ode along its intended path keeping the tip in the molten pool at all times An even crackling noise should be heard which is an indication of a good weld NOTE This is the most difficult aspect for most beginners It is recommended that you practice on some scrap material in order to get a feel of the operation If the electrode is not withdrawn quickly enough once the arc is primed there is a possib...

Страница 18: ...18 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com WELDING MISTAKES ...

Страница 19: ...19 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com TYPES OF JOINT ...

Страница 20: ...e adequately prepared Please refer to the engine manual for details IMPORTANT ALWAYS switch the engine OFF before servicing or cleaning ELECTRICAL TROUBLE SHOOTING ENGINE TROUBLESHOOTING Consult the suppliers engine manual Problem No AC Output CAUSE REMEDY Selector switch in the wrong position Set selector switch Tripped circuit breaker Re set AC safety trip Poor connection or damaged lead Check c...

Страница 21: ...21 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com ELECTRICAL SYMBOLS EXPLAINED ...

Страница 22: ...ower 13HP Fuel tank capacity fuel type 6 5Litres Unleaded Spark plug type BPR 6ES Fuel consumption 313g KwH Fuel consumption 75 power 2 15Litres Hour Cooling system Air Choke type Manual Auxiliary Generator Rated output power 6 5kVA 230V 5 2kW 4kVA 115V 3 2kW Rated output 23amps 230V 35amps 115V Operating voltages 230 115V 1ph Run time rated load max 2 hours Earthing type Floating Operating temper...

Страница 23: ...23 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Страница 24: ......

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