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Planned Maintenance and Lubrication

6.3

Maintenance and Lubrication Schedule

Recommended Planned Maintenance Intervals:

= 8-10 hours daily

= 50-250 hours or every month

= 450 - 500 hours or every 3 months

= 900 - 1000 hours or every 6 months

= 2000 hours or every year

Check truck visually and inspect components.

Test drive truck/check functional performance.

Air clean truck. (including all motors)

Check torque on critical fasteners.

Lubricate truck.

Clean / Check battery terminals, electrolyte level.

Check battery cables / truck receptacle.

Perform battery load test.

Test for shorts and grounds.

Clean drive motor air vent.

Drain and replace drive unit fluid.

Check hydraulic fliud level.

Drain and replace hydraulic fluid

Check emergency brake.

Содержание WSTX22

Страница 1: ...OM 735 Do not remove this manual from the truck Operator s Manual Walkie Stacker Counterbalanced Lift Truck WSTX22...

Страница 2: ...________________________________ Customer Vehicle Identification No ________________________ Vehicle Weight Empty__________________________________ Vehicle Rated Capacity______________________________...

Страница 3: ...stand it ask your supervisor for help Learn about the unit you operate Breaking these rules will cause serious or fatal injury to yourself and others Operator s Manual You must be trained and authoriz...

Страница 4: ...fety rules not followed Lift truck not maintained in safe operating condition For these reasons CLARK wants you to know about the safe operation and correct maintenance of your lift truck This manual...

Страница 5: ...u start operating this lift truck be sure you under stand all driving procedures It is your responsibility and it is important to you and your family to operate your lift truck safely and efficiently...

Страница 6: ...iv...

Страница 7: ...anual viii Safety Signs and Safety Messages x Section 1 General Safety Rules 1 1 Section 2 Operating Hazards 2 1 Section 3 Common Truck 3 1 Section 4 Operator Maintenance and Care 4 1 Section 5 Operat...

Страница 8: ...d back rest parking brake and horn are standard equipment Safe productiveoperationofalifttruckrequiresbothskillandknowledge on the part of the operator The operator must know understand and practice t...

Страница 9: ...ed mechanic on a regular basis The PM will provide an opportunity to make a thorough inspection of the safety and operating condition of your lift truck Necessary adjustments and repairs can be done d...

Страница 10: ...he PM program Section 7 Towing Provides information regarding towing a disabled truck Section 8 Specifications provides reference information and data on features components and maintenance items Also...

Страница 11: ...y read the manual from cover to cover Take time to read and understand the information on general safety rules and operating hazards Acquaint yourself with the various pro cedures in this manual Under...

Страница 12: ...serious injury to you or other persons may result if these messages are not followed If warning decals are damaged they must be replaced Contact your CLARK dealer for replacements NOTICE This message...

Страница 13: ...1 1 Daily Inspection 1 2 Do s and Don ts 1 3 No Riders 1 4 Pedestrians 1 4 Fork Safety 1 5 Pinch Points 1 6 Travel 1 7 Tip Over 1 8 Surface and Capacity 1 9 Parking 1 10 General Safety Rules Contents...

Страница 14: ...ead Tail Work Lights damage mounting operation Steering loose binding leaks operation Gauges Instruments damage operation Service Brake linkage loose binding stops OK grab Operator Restraint damage mo...

Страница 15: ...0005 Don t mix drugs or alcohol with your job Do watch for pedestrians Don t block safety or emergency equipment Do wear safety equipment when required Don t smoke in NO SMOKING areas or when refuelin...

Страница 16: ...Sound your horn at all intersections or blind spots Watch for people in your work area even if your truck has warning lights or alarms People may not watch for you Make people stand back even when you...

Страница 17: ...1 5 General Safety Rules 657006 657005 There is special equip ment to raise people for overhead work DO NOT USE LIFT TRUCKS Never allow anyone to walk under raised forks DANGER 2372604 Fork Safety...

Страница 18: ...ds feet and legs out of the upright Pinch Points WARNING Don t use the upright as a ladder CAUTION Never try to repair the upright carriage chain or attach ment yourself Always get a trained mechanic...

Страница 19: ...load near the floor ground whenever possible Never lift or lower the load when the truck is in motion When handling bulky loads that restrict your vision operate your truck in reverse to improve visi...

Страница 20: ...ion may exceed the stability of the truck This condition is even more likely when braking in forward travel or ac celerating rearward Lateral and longitudinal tip over can occur if the truck is driven...

Страница 21: ...onditions They can cause a truck to tip over or lose trac tion for braking or driving WARNING Know the weight of your truck and load Especially when using elevators Know the capacity of the elevator y...

Страница 22: ...Be sure travel control is in NEU TRAL Lower forks fully to floor Place control handle in full turn and raise handle to UP position to apply brake Turn key to OFF position Block drive wheel to prevent...

Страница 23: ...s the operator you must look for other hazards Get your supervisor to help you identify and avoid those hazards Loose Loads 2 2 Long and Wide Loads 2 3 Rear Swing 2 3 Low Overhead Clearance 2 4 Fast T...

Страница 24: ...2 2 WARNING Looseorunbalancedloads are dangerous Observe these precautions Stack and band loose material Never carry loose or uneven material Loose Loads Center wide loads OM0008 OM0006 OM0007...

Страница 25: ...and understand your truck load rating When extra long material makes it necessary to travel with the load elevated do so with extreme care and be alert to load end swing when turning Long and Wide Loa...

Страница 26: ...eds Travel with a load raised only when removing or depositing a load WARNING Know the height of your truck with and without a load Check your clearances Keep the load low as possible Watch overhead c...

Страница 27: ...2 5 WARNING When right angle stacking or moving with a raised load to clear low objects avoid sharp turns and move slowly Right Angle Stacking S L O W L Y...

Страница 28: ...ght WARNING Don t use the upright as a ladder CAUTION Nevertrytorepairtheupright carriage chain or attachment yourself Always get a trained mechanic WARNING Slack chains mean rail or carriage hang up...

Страница 29: ...s on damaged pallets or skids Items can fall through them causing severe injury or death Be sure the pallet or skid you are using is in good condi tion and does not have defective or missing component...

Страница 30: ...2 8...

Страница 31: ...3 1 Truck Description 3 2 Operator Controls 3 3 Battery Discharge Indicator 3 4 Nameplate 3 5 Warning Decals 3 6 Common Truck Contents...

Страница 32: ...ption 1 Control Handle Steering Braking Lift Lower 2 Battery Discharge Indicator 3 Key Switch 4 Battery Disconnect 5 Drive Wheel 6 Battery 7 Upright 8 Load Backrest 9 Load Wheels 10 Forks Common Truck...

Страница 33: ...moved The horn will not operate if the key switch is turned off Control Handle Controls travel direction and speed lift lower tilt horn braking and steering Twist grip or butterfly type speed control...

Страница 34: ...of the trucks battery The batterydischargeindicator BDI isused to indicate the degree the battery has beendrainedofcharge TheBDIistobe read when the unit is at rest with the key switch ON and with no...

Страница 35: ...pacity data 5 Truck weight less load 6 Battery weight 7 Battery type 8 Battery voltage 9 Battery ampere hour rating Nameplate CAUTION When attachments are added or if the truck is modified the capacit...

Страница 36: ...nderstand these instructions and the other safety messages in this manual and on the lift truck Do not operate this motorized hand truck unless you are trained andauthorized Read andunderstand theoper...

Страница 37: ...ingtodisconnect the battery before servicing and to maintain correct battery polarity Upright Warning Decal This safety decal is on the upright towarnofthedangerofinjuryfrom movement between rails cha...

Страница 38: ...e danger of injury from forks when they are in the raised position Do not ride on or stand under forks or attachments The forks can fall and cause injury or death Always make surethattheforksareinthef...

Страница 39: ...he Occupational Safety and Health Act OSHA re quires that truck users examine their trucks before each shift to be sure they are in safe working order Defects when found shall be immediately reported...

Страница 40: ...on totheproperauthority Ifthetruckbecomesunsafeinany way while you are operating it stop operating the truck report the problem immediately and have it corrected Lift trucks should be inspected every...

Страница 41: ...be hot or under pressure 5 Be sure that the load back rest and all other safety devices are in place securely fastened and undamaged Inspect for damaged or missing parts corrosion cracks breaks etc 6...

Страница 42: ...edures Using the Diagnostic Display call a service technician 3 Be sure all controls and systems operate freely and return to neutral properly Check the Brake system Hydraulic controls Control handle...

Страница 43: ...nvestigated immediately OUT OF SERVICE Do not operate a lift truck that has a maintenance problem or is not safe to operate Remove the key from the ignition switch and put an Out of Service tag on the...

Страница 44: ...4 6 Operator Maintenance and Care...

Страница 45: ...ents Before Operating the Truck 5 2 Starting from a Safe Condition 5 2 Travel Control 5 3 Emergency Reverse Switch 5 3 Lift and Lower Control 5 4 Horn 5 4 Braking 5 5 Load Handling 5 6 Stacking 5 13 A...

Страница 46: ...n CAUTION Inspect your walkie stacker lift truck before operating at the start of the day or shift Before putting your truck to use check the operation of the controls and all systems Starting from a...

Страница 47: ...er son or is held in by the operator the truck automatically propels itself in the reverse direction reverseisdefinedasthedirection in which the forks point When the switch no longer contacts the pers...

Страница 48: ...to lower the load forks Press the TILT Forward control to rotate the load forks back Press the TILTBack control to lower the load forks Press horn button to sound horn Lift and Lower Control Tilt Cont...

Страница 49: ...ck to a smooth stop Plugging optional braking You can change direction and stop the truck without braking by plug ging As you are traveling move travel control to the opposite direction The truck shou...

Страница 50: ...elevate the load before moving truck Avoid operating hazards and observe general safety rules while moving Always approach load deposit areas squarely and cautiously Be especially careful when placing...

Страница 51: ...traveling withoutaloadbecausetheriskoftippingoverisgreaterwith an empty truck especially at high speed and when turning Travel with the forks tilted back and raised only enough to fully clear the grou...

Страница 52: ...in stunt driving or horseplay Observe traffic rules Watch for people and haz ards Slow down Be in full control of your lift truck at all times Follow the instructions in this manual to avoid damage to...

Страница 53: ...having a high center of gravity or uneven terrain may dictate that the safe working load be less than the rated capacity Under these conditions the operator must reduce the load being carried so that...

Страница 54: ...h position except during stacking Observe all traffic regulations and watch for other traffic pedestrians and safe clearances Always look in the direction of travel Keep a clear view of the path of tr...

Страница 55: ...complexity to the truck operate trucks equipped with attachments as partially loaded trucks when not handling a load Picking Up and Moving Loads When picking up a load from the ground approach the lo...

Страница 56: ...ad down and move forward until the load is positioned against the face of the forks Then raise the load to traveling height Unloading To deposit a load after being moved into the correct position lowe...

Страница 57: ...raise the load high enough to clear the top surface of the stack Fig 3 Slowly move the load into position Be careful not to damage or move adjacent loads Fig 4 When the load is aligned with the stack...

Страница 58: ...surface Back out several inches then set the load down and move forward until the front face of the forks contacts the load Raise the load from the stack by tilting the upright back just enough to li...

Страница 59: ...or equipment access to fire aisles or stairways and fire equipment Lower forks to the floor Tilt the upright forward until the forks are level and flat on the floor Place control handle in full turn...

Страница 60: ...5 16...

Страница 61: ...ractices 6 4 Safety Standards 6 7 Battery Maintenance 6 8 Battery Handling 6 9 Battery Charging 6 10 Battery Removal 6 11 Battery Cleaning and Care 6 12 Battery Service Records 6 12 Battery Life 6 13...

Страница 62: ...directional and speed control operation Check lift and lower operation Check emergency disconnect switch Typical Operating Conditions Time intervals between maintenance are largely determined by op er...

Страница 63: ...lly and inspect components Test drive truck check functional performance Air clean truck including all motors Check torque on critical fasteners Lubricate truck Clean Check battery terminals electroly...

Страница 64: ...ionandinspectionsystem shall be followed 4 Onlytrainedandauthorizedpersonnelshallbepermittedtomaintain repair adjust and inspect industrial trucks and in accordance with the manufacturer s specificati...

Страница 65: ...echanisms and frame members must be carefully and regularly inspected and maintained in a safe operating condition 12 Specialtrucksordevicesdesignedandapprovedforhazardousarea operationmustreceivespec...

Страница 66: ...ordingly 20 Care must be taken to assure that all replacement parts including tires are interchangeable with the original parts and of a quality at leastequaltothatprovidedintheoriginalequipment Parts...

Страница 67: ...undation 1750 K Street NW Suite 460 Washington DC 20009 www itsdf org NFPA 505 Fire Safety Standard for Powered Industrial Trucks Type Designations Areas of Use Maintenance and Operation Available fro...

Страница 68: ...ssing batteries When handling acid concentrates greater than 50 acid above 1 400 specific gravity an eye wash fountain must be provided A conveyor overhead hoist or equivalent material handling equipm...

Страница 69: ...lifting device such as an insulted spreader bar to attach the hoist to the battery The width of the spreader bar must be the same as the lifting eyes of the battery to prevent dam age to the battery...

Страница 70: ...rotectiveclothing such as face shield long sleeves and gloves 2 Hydrogen emissions from charging batteries are explosive No smoking is allowed in the charging area Do not check the electro lyte level...

Страница 71: ...there are provisions to flush and neutralize spillage and to disperse ventilate fumes from gassing batteries on charge And be sure there are provisions for handling electrolyte 2 Before attempting to...

Страница 72: ...o clean and protect the truck battery New Truck Batteries Apply a light coat of BATTERY SAVER and CLEANER to entire surface of battery Allow to set for approximately 30 seconds then wipe thoroughly wi...

Страница 73: ...are visible Do not overfill 7 Keep the battery clean and dry Wash down as needed 8 Keep battery service records Battery Installation 1 Useonlyalead acidbatterywiththevoltageandampere hourrating speci...

Страница 74: ...Planned Maintenance and Lubrication 6 14...

Страница 75: ...ervice area CAUTION Do not tow or push the truck with another vehicle IMPORTANT The WSTX22M Walkie Stacker counterbalanced lift truck has an electronic emergency brake that must be disabled prior to t...

Страница 76: ...7 2...

Страница 77: ...utomatic charger Speed Travel ZAPI ACO Travel Controller Variable from 0 mph to 3 4 mph empty Variable from 0 mph to 3 1 mph loaded Tilt Lift 4 Back 2 Forward Up to 33 fpm empty Up to 25 fpm loaded Ti...

Страница 78: ...8 2...

Страница 79: ...Traction Motor _______________________________________ Steer Motor __________________________________________ Pump Controller ______________________________________ Traction Controller _______________...

Страница 80: ...700 Enterprise Drive Lexington KY 40510 Printed in USA Additional copies of this manual may be purchased from YOUR AUTHORIZED CLARK DEALER...

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