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RDH051228,TB_300-SingleModeControls32.doc,6/16/2006

Technical Bulletin

300 Series (Single-Mode) Electronic Actuated Pilot Controls

Introduction

CDB-32, CDHS-32, CRA-32, CRD-32, and CRL-32 are pilot controls for Cla-Val 300 Series Electronic Actuated 
Control Valves.  These controls offer the same hydraulic control of the valve as existing manually-set controls, along 
with additional remote electronic setpoint adjustment capabilities.  The new pilot controls consist of a modified pilot 
control sub-assembly, and the 130VC-2 Electronic Actuator with mounting components.  Complete controls are valve 
mounted with an accessory X56 Mounting Assembly.

I. O. M. Information

A. 

The 130VC-2 wiring diagram is included with this technical bulletin.  The 5-wire cable is permanently attached to 

actuator and should be terminated in suitable junction box.  Care should be used when attaching to wires to avoid 
damage.  There are no user serviceable parts inside the actuator and tampering or opening it will void the warranty.  

B.

 For Installation, Operation and Maintenance information only on the pilot sub-assembly use instructions in the 

appropriate N-sheet for the manually adjusted pilot control.  Since the 130VC-2 Electronic Actuator changes the 
setpoint adjustment of the control, all other service and maintenance information remains the same for both.  See 
table below.  

C.

 Additional service notes:  

1. Before disassembly of pilot subassembly from 130VC-2 actuator, adjust pilot control to full minimum range setting
with laptop computer and 130VC-2 software to ensure full adjustment range when reassembled.  
2. Note orientation of sub-assembly ports and bracket.  Coupler and blue Aluminum bracket will remain attached to 
actuator.  Loosen and remove jam nut and washer from sub-assembly cover as sub-assembly is removed from 
130VC-2 bracket.  Count number of turns counterclockwise of pilot adjustment shaft from minimum range set position 
to full out stop position.  See pilot drawing.
3. After servicing the pilot sub-assembly, re-establish minimum spring setting by manually turning adjusting screw 
counterclockwise until it stops (full out stop position).  Then, turn in same number of turns found in step 2 to minimum 
range set position.  
4. Do not lubricate coupler slots.  A small amount of waterproof anti-seize grease is used only on sub-assembly 
adjusting screw threads and contact point with spring guide inside cover.  
5. Reinstall sub-assembly to bracket with jam nut and washer.  Check coupler slots and adjusting screw pin are lined 
up while installing actuator to bracket.  Be sure to retain original alignment of sub-assembly with bracket when 
tightening jam nut and washer.  A slight manual adjustment of adjusting screw may help align the coupler to adjusting 
screw.  See pilot assembly drawing.  
6. After reinstalling onto valve, use laptop computer and 130VC-2 software to reset range values.  

Pilot Control

Pilot Assembly

Drawing

Sub-Assembly

IOM (ref. only)

Sub-Assembly

Drawing

Sub-Assembly 

Repair Kit

  CDB-32

205580

     N-CDB-7

201935

9170023H

  CDHS-32

205137

     N-CDHS-11A

76832

20287401E

  CDHS-32A

205333

     N-CDHS-11B

205332

9170028G

  CRA-32

     N-CRA

82528

9170001D

  CRD-32

205129

     N-CRD

70899

9170002B

  CRL-32

205130

     N-CRL-5A

90846

20666E

Содержание 340-07

Страница 1: ...340 07 3640 07...

Страница 2: ......

Страница 3: ......

Страница 4: ......

Страница 5: ...o size and weight of the cover and internal components of 8 inch and larger valves installation with the cover UP is advisable This makes internal parts readily accessible for periodic inspection 6 Ca...

Страница 6: ...aged For valves in reverse flow only After checking out probable causes and remedies the following three checks can be used to diagnose the nature of the problem before maintenance is started They mus...

Страница 7: ...d removed The stem should also be checked for scale build up See Maintenance section for procedure 11 For valves 6 and smaller the Hytrol Valve s freedom of move ment check can also be done after all...

Страница 8: ...s much of the residue as possible Attach a good fitting wrench to the nut and give it a sharp rap rather than a steady pull Usually several blows are sufficient to loosen the nut for further removal O...

Страница 9: ...shown there is a good reason to believe something is mechanically restricting the stroke of the valve The cover must be removed the obstruc tion located and removed See Maintenance Section for proced...

Страница 10: ...8 and larger 4 Stud 8 and larger 5 Cover Bearing 6 Cover 7 Stem Nut 8 Diaphragm Washer 9 Diaphragm 10 Spacer Washers 11 Disc Guide 12 Disc Retainer 13 Disc 14 Stem 15 Seat 16 Body 17 Spring 22 Flat He...

Страница 11: ...r Capacity Displacement Valve Stem Thread UNF Internal Cover Center Plug NPT Cover Nut or Bolt Cover Lifting Holes UNC Cover Plug Cover Torque Stem Nut Stem Nut Torque ft Lbs 100 01 100 20 Thread Bolt...

Страница 12: ...BOLT NUT TORQUING PROCEDURES ON VALVE COVERS 4 BOLTS 6 BOLTS 8 BOLTS 12 BOLTS 16 BOLTS 20 BOLTS 4 3 2 1 6 5 4 3 2 1 8 7 6 5 4 3 2 1 0 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10...

Страница 13: ...valve are standard Cla Val main valve parts All service and maintenance information for the standard 100 Series main valves in this manual also apply to the 600 series main valves The most important t...

Страница 14: ...Disc Retainer 13 Disc 14 Stem 15 Seat 16 Body 17 Spring 22 Flat Head Screws 10 and larger 23 Seat O Ring 24 Hex Bolt 3 Thru 6 25 Nameplate Mounted on inlet flange 26 Upper Spring Washer Epoxy coated...

Страница 15: ...laptop computer and 130VC 2 software to ensure full adjustment range when reassembled 2 Note orientation of sub assembly ports and bracket Coupler and blue Aluminum bracket will remain attached to ac...

Страница 16: ...a maximum pressure differential at orifice plate and corresponding flow rate within preset limits Pressure differential settings are linear between these settings Special USB connector cable and free...

Страница 17: ...and adjust the hydraulic pilot control spring mechanism to a new set point position 4 20 mA actuator position feedback output shall be supplied standard If power fails the valve shall continue to con...

Страница 18: ......

Страница 19: ......

Страница 20: ...g 3 Remove bottom plug 8 and gasket 6 4 Remove disc retainer assembly 5 and inspect sealing surface for damage or wear Replace if necessary 5 Remove 8 screws 12 and carefully Iift off cover 2 spring g...

Страница 21: ...plate Screw 16 Cap Adj Screw PLS 12576 01D Adjusting screw turn clockwise to increase setting 3 8 NPT Inlet 1 3 4 max 3 16 9 2 10 13 1 8 NPT LOW PRESSURE CONNECTION 7 4 3 11 5 1 6 8 3 8 NPT OUTLET AND...

Страница 22: ...t Cla Val 2011 Printed in USA Specifications subject to change without notice P O Box 1325 Newport Beach CA 92659 0325 Phone 949 722 4800 Fax 949 548 5441 E mail claval cla val com Website cla val com...

Страница 23: ...50 15 00 17 50 10 625 13 000 15 250 12 12 16 875 1 000 1 125 30 30 45 15 15 ON 6 I 5 LP B A STAMP LETTERS AS SHOWN I 12 19 00 17 000 12 1 000 30 15 20 50 17 750 16 1 250 45 ON __ 14 21 00 18 750 12 1...

Страница 24: ...3 4 1 2 1 3 8 7 8 Flow Clean Strainer X46 INSPECTION Inspect internal and external threads for damage or evidence of cross threading Check inner and outer screens for clogging embedded foreign particl...

Страница 25: ...r similar sharp pointed tool to remove O ring from the stem INSPECTION Inspect all threads for damage or evidence of cross threading Check mating surface of seat and valve disc for excessive scoring o...

Страница 26: ...Stamped on Side Description CV Flow Control Part Description Material CLA VAL Copyright Cla Val 2018 Printed in USA Specifications subject to change without notice 1701 Placentia Ave Costa Mesa CA 926...

Страница 27: ...c Polytherimide 4 Seat NBR 5 Spring Stainless Steel Size NPT Stock Number A B C I CV psi Wt 3 8 9834501A 1 73 0 79 1 06 0 40 4 55 400 0 37 1 2 9834502J 2 32 0 98 1 35 0 53 6 00 400 0 32 NSF 61 Approve...

Страница 28: ...change without notice P O Box 1325 Newport Beach CA 92659 0325 Phone 949 722 4800 Fax 949 548 5441 E mail claval cla val com Website cla val com PL X43 R 9 2012 PARTS LIST ITEM DESCRIPTION MATERIAL 1...

Страница 29: ...176627G 21176645E Consult factory for larger sizes BUNA N MATERIAL RUBBER KIT REPAIR KIT REBUILD KIT STUD NUT KIT STOCK NO STOCK NO STOCK NO STOCK NO 3 9169805A 21176608K 21176618H 21176637E 4 9169812...

Страница 30: ...0210903K 20 N A 20210907F 24 N A 20210907F BUNA N Standard Material VITON For KB Controls Pilot Control Kit Stock Number Pilot Control Kit Stock Number Pilot Control Kit Stock Number CDB 9170006C CFM...

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