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600W DC-Input Power Supply Replacement Instructions  5

Prerequisites

Preventing Electrostatic Discharge Damage

Electrostatic discharge (ESD) damage, which can occur when electronic boards or components are
handled improperly, can result in complete or intermittent failures. The RP, SP (or SSP), and
interface processors each comprise a printed circuit board that is fixed in a metal carrier. EMI
shielding, connectors, and a handle are integral components of the carrier. However, the fan control
board is a printed circuit board that is not intended for handling and has no frame or shielding.
Handle a processor module or fan tray by the metal frame or carrier only; avoid touching the board
(particularly avoid touching any components, traces, or the metal fingers on the edge connector).

Following are guidelines for preventing ESD damage:

Always use an ESD-preventive wrist strap or ankle strap and ensure that it makes good skin
contact.

When removing or installing a fan tray, connect the equipment end of a ground strap to an
unpainted surface of the chassis, such as a handle on the power supply.

When removing or installing a power supply, connect the equipment end of a ground strap to the
chassis ground screw on the interface processor end of the chassis, or to an unpainted surface
inside the noninterface processor end of the chassis, such as the chassis frame.

Handle printed circuit boards, such as the arbiter, by the edges only; avoid touching the board
components, traces, or connector pins.

Place removed printed circuit boards or components that contain boards on an antistatic surface
or in a static shielding bag. Place a removed board component-side-up; place a removed
processor module or fan tray board-side-up.

If you are returning a replaced part to the factory, immediately place it in a static shielding bag
to avoid ESD damage to the board.

Avoid contact between the board and clothing. The wrist strap only protects the board from ESD
voltages on the body; ESD voltages on clothing can still cause damage.

Warning

For safety, periodically check the resistance value of the antistatic strap. The

measurement should be between 1 and 10 megohm.

Tools Required

This section lists the tools you will need to complete these replacement procedures.

Have the following tools available so that you can complete the replacement without interruption:

3/16-inch flat-blade screwdriver to loosen the captive screws on the chassis cover panel

Number 1 Phillips screwdriver to remove the M3 Phillips screw on the power harness cover (you
must remove the power harness cover to replace the power supply)

Number 2 Phillips screwdriver to remove the M4 Phillips screw on the power supply

Antistatic mat or antistatic foam pad for the fan tray

Your own ESD grounding strap or the disposable ESD-preventive strap that is included with all
spares

If the chassis is mounted in an equipment rack, ensure that there is at least 1 foot of clearance at the
noninterface processor end to remove the power supply or fan tray, both of which you must pull
straight out of the chassis. If a power strip or other equipment obstructs access, you must remove the
chassis from the rack before replacing the component.

Содержание PWR-7010-DC

Страница 1: ...acing the 600W direct current DC input power supply which is a available as a spare part for the Cisco 7010 and Cisco 7505 router Note When referring to both the Cisco 7010 and Cisco 7505 chassis the term the chassis will be used The sections in this document include the following Product Overview page 2 Prerequisites page 4 Prerequisites page 4 Power Supply Replacement page 6 Cisco Information On...

Страница 2: ...he chassis interior Inside the power supply two small fans draw cooling air through the power supply interior The air flows in one side of the supply and out the other side following the same direction as the chassis cooling air Figure 1 Cisco 7010 with the DC Input Power Supply Terminal Block Cover Removed Note For the procedures in this publication the Cisco 7010 and Cisco 7505 chassis are funct...

Страница 3: ...ystem components If the power supply shuts down wait for the supply to cool then turn the power switch off O then on Table 1 lists the power specifications for the 600W DC input power supply Table 1 600W DC Input Power Supply Specifications Specification Rating DC input voltage 40 volts DC VDC minimum in North America 56V in the European Community 48 VDC nominal in North America 60V in the Europea...

Страница 4: ...are working Disconnect all power and external cables before moving a chassis Never assume that power is disconnected from a circuit always check Do not perform any action that creates a potential hazard to people or makes the equipment unsafe Carefully examine your work area for possible hazards such as moist floors ungrounded power extension cables and missing safety grounds In addition use the g...

Страница 5: ...ce removed printed circuit boards or components that contain boards on an antistatic surface or in a static shielding bag Place a removed board component side up place a removed processor module or fan tray board side up If you are returning a replaced part to the factory immediately place it in a static shielding bag to avoid ESD damage to the board Avoid contact between the board and clothing Th...

Страница 6: ...DC input power cable remove the power harness cover disconnect the power harness from the backplane and remove the two M4 Phillips screws The noninterface processor end of the power supply has handles for pulling the supply out of the chassis Removing and Replacing the Chassis Cover Panel The two captive slotted screws are the only fasteners on the cover panel Five shallow tabs at the bottom edge ...

Страница 7: ...nd tilt the top of the panel back slightly toward you Step 5 Slide the guide tabs into the slots in the bottom edge of the chassis See Figure 3 Step 6 Using the guides as a pivot point push the top half of the panel back toward the chassis opening until the panel is flush with the edges of the chassis Step 7 Hold the top front of the panel in place if necessary while you tighten the two captive sl...

Страница 8: ... hazards ensure that power is removed from the DC circuit To ensure that all power is OFF locate the circuit breaker on the panel board that services the DC circuit switch the circuit breaker to the OFF position and tape the switch handle of the circuit breaker in the OFF position Step 2 Loosen the two captive screws that secure the terminal block cover See Figure 4a Step 3 Pull the terminal block...

Страница 9: ...emoving and Replacing the Power Harness Cover Caution Do not strain the conection at the terminal block H2537 a c d Terminal block cover and captive screws 48 60V 20 16A RTN 48 48 60V 20 16A RTN 48 48 60V 20 16A RTN 48 Ground terminal POWER SUPPLY TERM BLOCK COVER USE ONLY WITH NEC CLASS 3 WIRING USE COPPER CONDUCTORS POWER SUPPLY TERM BLOCK COVER USE ONLY WITH NEC CLASS 3 WIRING USE COPPER CONDUC...

Страница 10: ... of the receptacle do not pull on the wires See Figure 6a on page 11 Step 10 Use a number 2 Phillips screwdriver to remove the two M4 Phillips panhead screws that secure the power supply ears one on each side of the power supply to the chassis frame See Figure 6a on page 11 Step 11 Using both hands grasp both of the power supply handles and pull the power supply about halfway out of the bay see Fi...

Страница 11: ...Supply and Harness Cover Caution To prevent damaging the power wires disconnect the power harness by pulling on the connector plug do not pull or tug on the harness wires Removing replacing power supply Handling the power supply H2921 Phillips screws 2 places Power harness Backplane power receptacle a b c Power supply ears ...

Страница 12: ...into the slot in the chassis floor See Figure 5 on page 9 Step 6 While pushing the cover downward slightly to keep the bottom tab in the slot push the top of the cover back over the harness wires until the sides are flush against the backplane cover Ensure that all of the harness wires are under the cover Step 7 Insert the M3 screw through the top of the harness cover and use a number 1 Phillips s...

Страница 13: ...tached to the terminal block and the terminal block cover is installed The power cable is properly connected to the DC power source The nylon cable tie is installed as strain relief The tape that you applied earlier is removed from the circuit breaker switch handle and power is restored by moving the circuit breaker handle to the on position Step 2 Turn ON the chassis power Step 3 About 10 seconds...

Страница 14: ...ion You can access CIO in the following ways WWW http www cisco com Telnet cio cisco com Modem From North America 408 526 8070 from Europe 33 1 64 46 40 82 Use the following terminal settings VT100 emulation data bits 8 parity none stop bits 1 and baud rates up to 14 4 kbps For a copy of CIO s Frequently Asked Questions FAQ contact cio help cisco com For additional information contact cio team cis...

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