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3  Description of the  

appliance and function

3.9  LED function

The hydraulic system is monitored electronically to 
protect against operating errors and to ensure 
fault-free pressing. The condition or the event is 
displayed by light-emitting diodes (LEDs). 

The following are monitored:

•  Voltage/battery capacity
•  Service interval
•  Operating temperature

Condition displays after switching on the hy-
draulic system

 Push battery into the hydraulic system.

 Press  the «ON-OFF» switch. To monitor the 

function of the three LEDs, the LED display will 
light up when the «ON-OFF» switch is pressed. 

«ON-OFF» switch

•  The «ON-OFF» switch can be used at any time to 
switch the machine on and off.
•  If the machine is in ON condition and not being 
used, the electronics will switch to the OFF conditi-
on in 10 minutes.

  

4  Scope of application

The GEN

i

US 2.0 hydraulic system is used as a 

crimping, cutting and punching tool. The original 
tools, as described here, are to be used.

Crimping:

 GEN

i

US 2.0 crimping heads 

for 300 mm

2

and 185 mm

2

 cable cross-sections 

(CIMCO article no. 10 6301 and 10 6298)

Punching:

 GEN

i

US 2.0 punching head 

(CIMCO article no. 10 6308)

Cutting:

 GEN

i

US 2.0 cutting head

(CIMCO article no. 10 6306)

Machines and parts are to be ordered through 
CIMCO Werkzeugfabrik!

5  Rechargeable battery

5.1   Rechargeable battery technology

The GEN

i

US 2.0 hydraulic system is operated by 

Li-Ion rechargeable battery technology.

5.2  Type of battery

Only the original-Li-Ion 18V/2.0Ah rechargeable 
battery may be used. 

5.3  Charging the battery

The battery may only be charged with the original 
charger. See operating instructions for the 
charger.

5.4  Safety information for
 

Li-Ion rechargeable batteries

Please note the following safety information for the 
use of Li-Ion rechargeable batteries;
1. Do not crush!
2. Do not heat or burn!
3. Do not short-circuit!
4. Do not immerse in liquid!
5. Charging temperature from 5° C to 35° C
6. Only charge with the original charger! 
7. Do not use Batteries with damaged housing
8. Do not disassemble Batteries
9. For EU-Countries defective or used batteries 
must be recycled according standard 2006/66/EG

5.5  Disposal of Li-Ion 
 

rechargeable batteries

The batteries must be disposed of in the same way 
as the hydraulic system (see Point 7.3).

6  Packaging, storage    

and disposal

6.1 Sensitivity

The hydraulic system and the charger must be pro-
tected from hard impact, wet, damp, dirt, dust, ex-
treme cold, extreme heat (65° C), chemical solu-
tions and gases.

6.2  Packaging and temporary storage

The appliance is supplied in a plastic case.
If the hydraulic system is not in use, the battery must 
be removed, and both are to be stored temporarily in 
the case

.

 After a longer period of storage, the battery 

will only reach its full theoretical capacity after 
being fully charged 1-5 times.
If the hydraulic system is not put to use immediate-
ly after delivery, it should be stored in its original 
packaging in a dry place (0° C - 40° C).

3.9  LED function

LED

Condition

Description

green

Lit

Flashing

Machine ON

18V: charge battery

 

red

Lit

Outside temperature range
-5 °C – +50 °C

 

yellow

Flashing

Lit

Service display after 30,000 strokes

Machine is blocked – Service after 
32,000 strokes or a defect

 

Содержание 10 6300

Страница 1: ...1 Operating instructions for CIMCO Werkzeugfabrik D 42855 Remscheid www cimco de...

Страница 2: ...ting instructions please get in touch with the producers or your nearest customer service point see guarantee card for addresses We will not accept any liability for damage or faulty operation resulti...

Страница 3: ...safety information is shown as follows Marks an instruction that may lead to injury or death if not complied with Marks an instruction that may lead to damage to the appliance or property if not compl...

Страница 4: ...Start switch Locking ring Crimping head LED On Off switch 3 Description of appliance and functional principle 3 1 Functional principle GENiUS 2 0 hydraulic system 60 kN pressing strength Max 3 crimpin...

Страница 5: ...ydraulic system Crimping head Performance features Heads can be rotated a full 360 Automatic return after maximum pressing strength of 60 kN is reached Quick change system for crimping cutting and hol...

Страница 6: ...he crimping head 4 Place the crimping insert in the upper section of the crimping head 5 Close the crimping head Additional safety instructions Before changing the crimping inserts remove the battery...

Страница 7: ...riate head 2 Check that the head is correctly locked The edge of the locking device on the head must be covered by the locking ring 4 Switch on machine green LED lights up 3 Description of appliance a...

Страница 8: ...Carry out crimping while the start switch is pressed The crimping process has been correctly completed when the lower cheek plate returns to the home position by itself 2 Push terminal lug onto the ca...

Страница 9: ...ad 2 Carry out cutting procedure while pressing the start switch The cut has been correctly completed when the cutting knife returns to home position by itself or the cable has been completely cut thr...

Страница 10: ...l has been punched right through without any residue Important The punching process must then be stopped immediately If it is continued until automatic switch off it can lead to destruction of the hol...

Страница 11: ...piston rod must be returned to the home position by pressing the emergency stop If an almost discharged battery is used during crimping the machine will automatically stop the crimping procedure This...

Страница 12: ...ed 5 3 Charging the battery The battery may only be charged with the original charger See operating instructions for the charger 5 4 Safety information for Li Ion rechargeable batteries Please note th...

Страница 13: ...t correction clean dust and dirt off the crim ping cutting or punching head with a dry cloth and do the same for the head holder Do not carry out any repair works yourself but pass repairs on to an au...

Страница 14: ...sf hrer Producer CIMCO Werkzeugfabrik Carl Jul M ller GmbH Co KG D 42855 Remscheid 1 Technical product data Name Crimping head Type 10 6301 Max pressing strength 60 kN Max cable cross section 300 mm2...

Страница 15: ...CIMCO Werkzeugfabrik Carl Jul M ller GmbH Co KG D 42855 Remscheid 1 Technical product data Name Crimping head Type 10 6298 Max pressing strength 60 kN Max cable cross section for crimping use as per D...

Страница 16: ...used improperly the machine operator may cut his her fingers 5 Functional principle See from page 4 on 6 Safety information See from page 2 on 7 Faults and fault correction See page 13 9 EC Declarati...

Страница 17: ...sk If the tool is used improperly the operator may crush his her fingers 5 Functional principle See from page 4 on 6 Safety information See from page 2 on 7 Faults and fault correction See page 13 9 E...

Страница 18: ...18...

Страница 19: ...19 19...

Страница 20: ...arl Jul M ller GmbH Co KG Hohenhagener Str 1 5 D 42855 Remscheid P O Box 10 02 63 D 42802 Remscheid Tel 49 0 21 91 37 18 01 Fax 49 0 21 91 37 18 86 E Mail info cimco de Internet www cimco de 09 1852 E...

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