CIGWELD weldskill 100 Скачать руководство пользователя страница 15

weldskill 100, 135, 150 MiG

2-3

Introduction

2.05 Description

Weldskill 100 Mig

The WeldSkill 100 Mig is a semi-automatic Flux Cored 

Arc Welder (FCAW) with an integrated wire feed unit. 

The Power Source is designed to meet the broad oper-

ating needs of the home weekend welder. It complies 

to Australian Standard AS 60974.6 The WeldSkill 100 

Mig gives excellent performance on mild steel using 

Cigweld gasless flux cored wire.
The WeldSkill 100 Mig is supplied as a complete 

package ready to weld including a spool of 0.8mm 

Cigweld gasless mild steel wire. The following instruc-

tions detail how to correctly set up the machine and 

provide important safety information. Please read 

these instructions thoroughly before use in order to 

obtain the best results from your WeldSkill 100 Mig 

Welder.

WeldSkill 135 Mig

The WeldSkill 135 Mig is a semi-automatic Gas 

Metal Arc Welder (GMAW-commonly MIG) with an 

integrated wire feed unit. The Power Source is de-

signed to meet the broad operating needs of the home 

weekend welder. It complies to Australian Standard 

AS 60974.6
The WeldSkill 135 Mig gives excellent performance 

on mild steel, stainless steel, and aluminium wires 

with Argon based shielding gases. The WeldSkill 

135 Mig is supplied ready to weld including a spool 

of 0.8mm Cigweld gasless mild steel wire (for use 

with gas MIG welding — the gas regulator/flowmeter, 

gas MIG wire and gas cylinder are not included). The 

following instructions detail how to correctly set up 

the machine and give guidelines on gaining the best 

production efficiency from the Power Source. Please 

read these instructions thoroughly before using your 

WeldSkill 135 Mig Welder.

WeldSkill 150 Mig

The WeldSkill 150 Mig is a semi-automatic Gas 

Metal Arc Welder (GMAW-commonly MIG) with an 

integrated wire feed unit. The Power Source is de-

signed to meet the broad operating needs of the home 

weekend welder. It complies to Australian Standard 

AS 60974.6
The WeldSkill 150 Mig gives excellent performance 

on mild steel, stainless steel and aluminium wires 

with Argon based shielding gases. The WeldSkill 

150 Mig is supplied ready to weld including a spool 

of 0.8mm Cigweld gasless mild steel wire. (for use 

with gas MIG welding — the gas regulator/flowmeter, 

gas MIG wire and gas cylinder are not included). The 

following instructions detail how to correctly set up 

the machine and give guidelines on gaining the best 

production efficiency from the Power Source. Please 

read these instructions thoroughly before using your 

WeldSkill 150 Mig welder.

2.06  User Responsibility

This equipment will perform as per the information 

contained herein when installed, operated, maintained 

and repaired in accordance with the instructions 

provided. This equipment must be checked periodically. 

Defective equipment (including welding leads) should 

not be used. Parts that are broken, missing, plainly 

worn, distorted or contaminated, should be replaced 

immediately. Should such repairs or replacements 

become necessary, it is recommended that such 

repairs be carried out by appropriately qualified 

persons approved by CIGWELD. Advice in this regard 

can be obtained by contacting accredited CIGWELD 

Distributor.
This equipment or any of its parts should not be altered 

from standard specification without prior written 

approval of CIGWELD. The user of this equipment 

shall have the sole responsibility for any malfunction 

which results from improper use or unauthorised 

modification from standard specification, faulty 

maintenance, damage or improper repair by anyone 

other than appropriately qualified persons approved 

by CIGWELD.

2.07  Transporting Methods

This unit is equipped with a handle for carrying 

purposes.

!

WARNING

ELECTRIC SHOCK can kill. DO NOT TOUCH 

live electrical parts. Disconnect input 

power conductors from de-energized 

supply line before moving the welding 

power source.

!

WARNING

FALLING EQUIPMENT can cause serious 

personal injury and equipment damage.

Lift unit with handle on top of case.
Use handcart or similar device of adequate capacity.
If using a fork lift vehicle, place and secure unit on a 
proper skid before transporting.

Содержание weldskill 100

Страница 1: ...240 V 100 AMP AC 135 AMP DC 150 AMP DC Art A 09010 100 Operating Manual Revision AB Issue Date November 13 2013 Manual No 0 5129 Operating Features weldskill MIG welding machine 135 150...

Страница 2: ...help you to avoid potential hazards that may exist when working with this product YOU ARE IN GOOD COMPANY The Brand of Choice for Contractors and Fabricators Worldwide CIGWELD is the Market Leading Br...

Страница 3: ...ston Victoria Australia 3072 61 3 9474 7400 61 3 9474 7391 www cigweld com au Copyright 2009 2010 2011 2012 2013 by CIGWELD Pty Ltd All rights reserved Reproduction of this work in whole or in part wi...

Страница 4: ...Style Connection WeldSkill 150 MIG Torch 3 5 3 10 Polarity Changeover 3 6 3 11 Installing Minispool 100mm diameter WeldSkill 100 MIG 3 8 3 12 Installing Minispool 100mm diameter WeldSkill 135 and 150...

Страница 5: ...c Troubleshooting 5 1 5 05 Welding Problems 5 2 5 06 Power Source Problems 5 5 5 07 Key Spare Parts 5 6 APPENDIX 1 100 MIG CIRCUIT DIAGRAM A 1 APPENDIX 2 135 MIG CIRCUIT DIAGRAM A 2 APPENDIX 3 150 MIG...

Страница 6: ......

Страница 7: ...lectrical earth ground 11 Do not touch electrode while in contact with the work ground circuit 12 Use only well maintained equipment Repair or replace damaged parts at once 13 In confined spaces or da...

Страница 8: ...Current in Amps Minimum Shade Number of Filter s Manual Metal Arc Welding covered electrodes MMAW Less than or equal to 100 8 100 to 200 10 200 to 300 11 300 to 400 12 Greater than 400 13 Gas Metal Ar...

Страница 9: ...rheating or fire 1 Protect yourself and others from flying sparks and hot metal 2 Do not weld where flying sparks can strike flammable material 3 Remove all flammables within 35 ft 10 7 m of the weldi...

Страница 10: ...e fueling If possible check and add fuel to cold engine before beginning job 4 Do not overfill tank allow room for fuel to expand 5 Do not spill fuel If fuel is spilled clean up before starting engine...

Страница 11: ...sks To reduce magnetic fields in the workplace use the following procedures 1 Keep cables close together by twisting or taping them 2 Arrange cables to one side and away from the operator 3 Do not coi...

Страница 12: ...ications The product is designed and manufactured to a number of standards and technical requirements among them are AS NZS CISPR 11 2004 applicable to Industrial Equipment generic emissions and regul...

Страница 13: ...ve the equipment to the installation site before un crating the unit Use care to avoid damaging the equipment when using bars hammers etc to un crate the unit 2 01 How To Use This Manual This Operatin...

Страница 14: ...se Circuit Breaker AC Auxiliary Power Remote Duty Cycle Percentage Amperage Voltage Hertz cycles sec Frequency Negative Positive Direct Current DC Protective Earth Ground Line Line Connection Auxiliar...

Страница 15: ...0 Mig gives excellent performance on mild steel stainless steel and aluminium wires with Argon based shielding gases The WeldSkill 150 Mig is supplied ready to weld including a spool of 0 8mm Cigweld...

Страница 16: ...act Tip 1 2mm Spare Nozzle Spare Operating Manual 2 09 Duty Cycle The rated duty cycle of a Welding Power Source is a statement of the time it may be operated at its rated welding current output witho...

Страница 17: ...Amps 41 130 Amps Factory Fitted Supply Plug Rating 10 Amps 10 Amps 15 Amps Effective Input Current I1eff 4 6 Amps 9 7 Amps 11 6 Amps Maximum Input Current I1max 13 Amps 24 3 Amps 27 2 Amps Single Phas...

Страница 18: ...Weldskill 100 135 150 MIG 2 6 Introduction This page left blank intentionally...

Страница 19: ...on page 2 4 WARNING Any electrical work must be carried out by a qualified Electrical Tradesperson 3 01 Environment These units are designed for use in environments with increased hazard of electric...

Страница 20: ...he Faceshield and Lens should be cleaned after use with a soft cloth 3 07 Electromagnetic Compatibility WARNING Extra precautions for Electromagnetic Compatibility may be required when this Welding Po...

Страница 21: ...he welding equipment should be routinely maintained according to the manufacturer s recommendations All access and service doors and covers should be closed and properly fastened when the welding equi...

Страница 22: ...ontaining any other gas Art A 05087 Figure 3 3 Fit Regulator to Cylinder Regulators fitting to welder Blow out the hose before connecting to the regulator and rear of welding power source to remove du...

Страница 23: ...ig torch adaptor and screwing the plastic torch collar clockwise to secure the Mig torch to the Mig torch adaptor To remove the Mig Torch simply reverse these directions 50 Portable Welding Machine MI...

Страница 24: ...l 2 FCAW Self shielding Wire no Shielding Gas 2 Reverse Polarity 2 Connected to Neg output terminal 2 Connected to Pos output terminal Exception Check with the MIG Wire Manufacturer for recommended po...

Страница 25: ...ng the leads from the terminals and reversing them if necessary Refer to Figure 3 7 4 Replace the polarity terminal knobs Polarity Terminal Knobs Cable to MIG Torch Red Cable Cable to Work Lead Black...

Страница 26: ...ence shown below in figure Figure 3 8 1 Minispool 2 Spacer 3 Spring 4 Locking Pin Align and Push in and turn clockwise 90 degrees to secure in place Note Only Minispools of 100mm diameter are suitable...

Страница 27: ...sher 2 Minispool 3 Spacer 4 Wingnut Adjustment of this wingnut will control the Mig Wire Spool Brake Clockwise rotation of the wingnut tightens the brake The Brake is correctly adjusted when the spool...

Страница 28: ...n place 4 Handispool Ensure that pin on Wire spool hub aligns with hole allocated in Handispool 5 Spacer 6 Wingnut Adjustment of this wingnut will control the Mig Wire Spool Brake Clockwise rotation o...

Страница 29: ...ol Power switch to ON With the Mig Torch lead reasonably straight feed the wire through the torch by depressing the trigger switch Fit the appropriate contact tip for the electrode wire size being use...

Страница 30: ...lakes and swarf If it is not the cause of slipping the feedroll pressure can be increased by rotating the pressure screw clockwise The use of excessive pressure may cause rapid wear of the feed roller...

Страница 31: ...sure the Mains power supply is switched off CAUTION Remove any packaging material prior to use Do not block the air vents at the front or rear of the Welding Power Source NOTE Suitable for Gasless Mi...

Страница 32: ...d off CAUTION Remove any packaging material prior to use Do not block the air vents at the front or rear of the Welding Power Source NOTE Refer to the set up guide located on the inside of the wirefee...

Страница 33: ...d off CAUTION Remove any packaging material prior to use Do not block the air vents at the front or rear of the Welding Power Source NOTE Refer to the set up guide located on the inside of the wirefee...

Страница 34: ...d off CAUTION Remove any packaging material prior to use Do not block the air vents at the front or rear of the Welding Power Source NOTE Refer to the set up guide located on the inside of the wirefee...

Страница 35: ...d off CAUTION Remove any packaging material prior to use Do not block the air vents at the front or rear of the Welding Power Source NOTE Refer to the set up guide located on the inside of the wirefee...

Страница 36: ...Weldskill 100 135 150 MIG 3 18 Installation This Page Left Intentionally Blank...

Страница 37: ...inates when the Control On Off switch is in the On position and the correct mains voltage is present D Output Voltage Control Switch The Output Voltage Control Switch sets the voltage range of the wel...

Страница 38: ...the OFF position C MIG Torch Cable End Port The MIG Torch cable and MIG Torch switch leads are routed through this opening D Work Cable and Clamp Port The work cable and clamp are routed through this...

Страница 39: ...orch to the Power Source by pushing the torch connector into the torch adaptor and screwing the plastic torch nut clockwise to secure the torch to the torch adaptor D Work CableandClampPortDinseConnec...

Страница 40: ...iding excellent results when used with correct shielding gas Applications include steel gates trailers and general maintenance WS5008 0 8mm Handispool 5kg WS0906 0 6mm Handispool 5kg WS5006 0 8mm Mini...

Страница 41: ...k Shielding is obtained through decomposition of the flux within the tubular wire Additional shielding may or may not be obtained from an externally supplied gas or gas mixture The process is normally...

Страница 42: ...are controlled by these variables Preselected Variables Preselected variables depend upon the type of material being welded the thickness of the material the weld ing position the deposition rate and...

Страница 43: ...e Power source and Wirefeeder setting requires some practice by the operator as the welding plant has two control settings that have to balance These are the Wirespeed control and the welding Voltage...

Страница 44: ...Weldskill 100 135 150 MIG 4 8 Operation This Page Intentionally Left Blank...

Страница 45: ...the Welding Power Source WARNING Refer to WARNING on page 3 2 To clean the Welding Power Source open the enclosure and use a vacuum cleaner to remove any accumulated dirt metal filings slag and loose...

Страница 46: ...not empty and the flow meter is correctly adjusted to 15 litres per minute 2 Gas leaks Check for gas leaks between the regulator cylinder connection and in the gas hose to the Power Source 3 Internal...

Страница 47: ...pressure roller adjuster B Swarf can also be produced by the wire passing through an incorrect feed roller groove shape or size C Swarf is fed into the conduit liner where it accumulates thus reducin...

Страница 48: ...voltage too low Concave voltage too high A Adjust voltage and current by adjusting the Output Voltage Control Switch positions and the Wirespeed control knob B Wire is wandering B Replace contact tip...

Страница 49: ...rd Faulty C Have an Accredited CIGWELD Service Provider investigate the fault 5 Mains supply voltage is ON no wire feed but gas flows from the MIG Torch 135 and 150 Mig when the torch trigger switch i...

Страница 50: ...B Printed Circuit Board Faulty B Have an Accredited CIGWELD Service Provider investigate the fault 12 OVERHEAT Indicator is illuminated Power Source Over Heat Protection circuit has operated Cease wel...

Страница 51: ...weldskill 100 135 150 MIG Appendix A 1 Art A 09011 WeldSkill 100 MIG Circuit Diagram Appendix 1 100 MIG circuit diagram...

Страница 52: ...weldskill 100 135 150 MIG A 2 Appendix Art A 09012_AB WeldSkill 135 MIG Circuit Diagram Trigger Switch Appendix 2 135 MIG circuit diagram...

Страница 53: ...weldskill 100 135 150 MIG Appendix A 3 Art A 09013_AB WeldSkill 150 MIG Circuit Diagram Trigger Switch Appendix 3 150 MIG circuit diagram...

Страница 54: ...weldskill 100 135 150 MIG A 4 Appendix This page left blank intentionally...

Страница 55: ...TIAL DAMAGES SUCH AS BUT NOT LIMITED TO LOST PROFITS AND BUSINESS INTERRUPTION The remedies of the Purchaser set forth herein are exclusive and the liability of CIGWELD with respect to any contract or...

Страница 56: ...our Accredited Distributor in writing of its claim within seven 7 days of becoming aware of the basis thereof and at its own expense returning the goods which are the subject of the claim to CIGWELD o...

Страница 57: ...eserves the right to request documented evidence of date of purchase WARRANTY PERIOD WELDSKILL MIG WELDING POWER SOURCE WeldSkill 100 Mig WeldSkill 135 Mig and WeldSkill 150 Mig 1 year Control P C Boa...

Страница 58: ......

Страница 59: ...7 261755 Fax 44 1257 224800 Thermadyne Utama Indonesia Kawasan Industri Jababeka JI Jababeka VI Blok P No 3 Cikarang Bekasi 17550 Indonesia Tel 62 21 893 6071 Fax 62 21 893 6067 6068 http www thermady...

Страница 60: ...Corporate Headquarters 71 Gower Street Preston Victoria Australia 3072 Telephone 61 3 9474 7400 FAX 61 3 9474 7488 Email cigweldsales cigweld com au www cigweld com au...

Отзывы: