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DANGERS, WARNINGS AND NOTES OF CAUTION

THIS MANUAL IS SUPPLIED AS AN INTEGRAL AND ESSENTIAL PART OF THE PRODUCT AND MUST BE DELIVERED TO THE
USER.
INFORMATION INCLUDED IN THIS SECTION ARE DEDICATED BOTH TO THE USER AND TO PERSONNEL FOLLOWING PRO-
DUCT INSTALLATION AND MAINTENANCE.
THE USER WILL FIND FURTHER INFORMATION ABOUT OPERATING AND USE RESTRICTIONS, IN THE SECOND SECTION
OF THIS MANUAL. WE HIGHLY RECOMMEND TO READ IT.
CAREFULLY KEEP THIS MANUAL FOR FUTURE REFERENCE.

1)

GENERAL INTRODUCTION

z

The equipment must be installed in compliance with the regulations

in force, following the manufacturer’s instructions, by qualified per-

sonnel.

z

Qualified personnel means those having technical knowledge in the

field of components for civil or industrial heating systems, sanitary

hot water generation and particularly service centres authorised by

the manufacturer.

z

Improper installation may cause injury to people and animals, or

damage to property, for which the manufacturer cannot be held lia-

ble.

z

Remove all packaging material and inspect the equipment for inte-

grity.

In case of any doubt, do not use the unit - contact the supplier.
The packaging materials (wooden crate, nails, fastening devices, plastic

bags, foamed polystyrene, etc), should not be left within the reach of chil-

dren, as they may prove harmful.

z

Before any cleaning or servicing operation, disconnect the unit from

the mains by turning the master switch OFF, and/or through the cut-

out devices that are provided.

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Make sure that inlet or exhaust grilles are unobstructed.

z

In case of breakdown and/or defective unit operation, disconnect the

unit. Make no attempt to repair the unit or take any direct action.

Contact qualified personnel only.
Units shall be repaired exclusively by a servicing centre, duly authorised

by the manufacturer, with original spare parts.
Failure to comply with the above instructions is likely to impair the unit’s

safety.
To ensure equipment efficiency and proper operation, it is essential that

maintenance operations are performed by qualified personnel at regular

intervals, following the manufacturer’s instructions.

z

When a decision is made to discontinue the use of the equipment,

those parts likely to constitute sources of danger shall be made har-

mless.

z

In case the equipment is to be sold or transferred to another user, or

in case the original user should move and leave the unit behind,

make sure that these instructions accompany the equipment at all

times so that they can be consulted by the new owner and/or the

installer.

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For all the units that have been modified or have options fitted then

original accessory equipment only shall be used.

z

This unit shall be employed exclusively for the use for which it is

meant. Any other use shall be considered as improper and, there-

fore, dangerous.

The manufacturer shall not be held liable, by agreement or otherwise, for

damages resulting from improper installation, use and failure to comply

with the instructions supplied by the manufacturer.The occurrence of any

of the following circustances may cause  explosions, polluting unburnt

gases (example: carbon monoxide CO), burns, serious harm to people,

animals and things: 
- Failure to comply with one of the WARNINGS in this chapter 
- Incorrect handling, installation, adjustment or maintenance  of the burner
- Incorrect use of the burner or incorrect use of its parts or optional supply

2)

SPECIAL INSTRUCTIONS FOR BURNERS

z

The burner should be installed in a suitable room, with ventilation

openings complying with the requirements of the regulations in force,

and sufficient for good combustion.

z

Only burners designed according to the regulations in force should

be used.

z

This burner should be employed exclusively for the use for which it

was designed.

z

Before connecting the burner, make sure that the unit rating is the

same as delivery mains (electricity, gas oil, or other fuel).

z

Observe caution with hot burner components. These are, usually,

near to the flame and the fuel pre-heating system, they become hot

during the unit operation and will remain hot for some time after the

burner has stopped.

When the decision is made to discontinue the use of the burner, the user

shall have qualified personnel carry out the following operations:
a

Remove the power supply by disconnecting the power cord from the

mains.

b) Disconnect the fuel supply by means of the hand-operated shut-off

valve and remove the control handwheels from their spindles.

Special warnings

z

Make sure that the burner has, on installation, been firmly secured to

the appliance, so that the flame is generated inside the appliance

firebox.

z

Before the burner is started and, thereafter, at least once a year,

have qualified personnel perform the following operations:

a

set the burner fuel flow rate depending on the heat input of the

appliance;

b

set the flow rate of the combustion-supporting air to obtain a combu-

stion efficiency level at least equal to the lower level required by the

regulations in force;

c

check the unit operation for proper combustion, to avoid any harmful

or polluting unburnt gases in excess of the limits permitted by the

regulations in force;

d

make sure that control and safety devices are operating properly;

e

make sure that exhaust ducts intended to discharge the products of

combustion are operating properly;

f

on completion of setting and adjustment operations, make sure that

all mechanical locking devices of controls have been duly tightened;

g

make sure that a copy of the burner use and maintenance instruc-

tions is available in the boiler room.

z

In case of a burner shut-down, reser the control box by means of the

RESET pushbutton. If a second shut-down takes place, call the

Technical Service, 

without trying to RESET further

.

z

The unit shall be operated and serviced by qualified personnel only,

in compliance with the regulations in force.

3)

GENERAL INSTRUCTIONS DEPENDING ON FUEL USED 

3a) ELECTRICAL CONNECTION

z

For safety reasons the unit must be efficiently earthed and installed

as required by current safety regulations.

z

It is vital that all saftey requirements are met. In case of any doubt,

ask for an accurate inspection of electrics by qualified personnel,

since the manufacturer cannot be held liable for damages that may

be caused by failure to correctly earth the equipment.

z

Qualified personnel must inspect the system to make sure that it is

adequate to take the maximum power used by the equipment shown

on the equipment rating plate. In particular, make sure that the

system cable cross section is adequate for the power absorbed by

the unit.

z

No adaptors, multiple outlet sockets and/or extension cables are per-

mitted to connect the unit to the electric mains.

z

An omnipolar switch shall be provided for connection to mains, as

required by the current safety regulations.

z

The use of any power-operated component implies observance of a

few basic rules, for example:

-

do not touch the unit with wet or damp parts of the body and/or with

bare feet;

-

do not pull electric cables;

Содержание R512A L Series

Страница 1: ...M039240CC 2 5 03 2015 BURNERS BRUCIATORI BRULERS BRENNER QUEMADORES LMV2x 3x Microprocessor controlled gas burners MANUAL OF INSTALLATION USE MAINTENANCE R91A R92A R93A R512A R515A R520A R525A...

Страница 2: ...CTIONS FOR BURNERS z The burner should be installed in a suitable room with ventilation openings complying with the requirements of the regulations in force and sufficient for good combustion z Only b...

Страница 3: ...ditions such as the development of toxic or explosive mixtures DIRECTIVES AND STANDARDS Gas burners European directives Directive 2009 142 EC Gas Appliances Directive 2006 95 EC on low voltage Directi...

Страница 4: ...apparatus EN 50165 Electrical equipment of non electric appliances for household and similar purposes Safety requirements UNI EN 746 2 Industrial thermoprocessing equipment Burner data plate For the...

Страница 5: ...one for ces the pressure in the utilisation limits The actuators move proportionally the air damper and the gas butterfly valve in order to achieve the optimisation of the gas flue values as to get a...

Страница 6: ...micro processor control without inverter EB micro processor control with inverter BURNER TYPE R91A M R92A M R93A M Output min max kW 480 2670 480 3050 550 4100 Fuel M Natural gas Category see next pa...

Страница 7: ...t min max kW 600 4500 770 5200 1000 6400 2000 6700 2000 8000 Fuel M Natural gas Category see next paragraph Gas rate Natural gas min max Stm3 h 63 476 81 550 106 677 212 709 212 847 PressureGas pressu...

Страница 8: ...in 65 Valves size Gas connection 65 DN65 65 DN65 65 DN65 65 DN65 Gas train 80 Valves size Gas connection 80 DN80 80 DN80 80 DN80 80 DN80 Gas train 100 Valves size Gas connection 100 DN100 100 DN100 10...

Страница 9: ...441 866 421 1406 971 435 269 299 228 447 360 464 M12 424 280 310 300 632 148 484 846 292 649 228 185 R92A 80 1356 242 35 579 132 490 441 866 421 1437 1002 435 269 299 228 447 360 464 M12 424 280 310 3...

Страница 10: ...145 530 517 969 446 1726 1082 644 380 420 494 540 494 M14 552 390 390 791 149 642 942 353 764 316 270 R520A 50 1499 320 35 595 100 530 517 969 446 1590 946 644 400 440 494 540 604 M14 552 390 390 763...

Страница 11: ...o the available gas pressure value upstream the burner s gas valve Then subtract the backpressure The result is called pgas Draw a vertical line matching the furnace input value 600kW in the example q...

Страница 12: ...is set in order to find a compromise between the burner output and the generator specifications that is why the minimum output may be different from the Per formance curve minimum BACK PRESSURE IN COM...

Страница 13: ...R520A M Stm3 h GAS PRESSURE mbar R525A M Rp2 Stm3 h R525A M DN65 80 100 Stm3 h Caution the gas rate value is quoted on the x axis the related network pressure is quoted on the y axis pressure value in...

Страница 14: ...3 h GAS PRESSURE mbar R520A L Stm3 h Caution the gas rate value is quoted on the x axis the related network pressure is quoted on the y axis pressure value in the combustion chamber is not included To...

Страница 15: ...the combustion chamber 3 Gas pressure outlet on the butterfly valve 4 Differential pressure gauge 2 10 Measuring the gas pressure in the combustion head In order to measure the pressure in the combust...

Страница 16: ...0 100 120 140 160 180 200 220 240 260 280 300 0 5 10 15 20 25 30 35 40 45 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 0 5 10 15 20 25 30 35 40 45 50 50 75 100 125 150 175 200 225 250...

Страница 17: ...Stm3 h R93A L Stm3 h Gas pressure in combustion head R512A L Stm3 h GAS PRESSURE mbar R520A L Stm3 h 0 2 4 6 8 10 12 14 16 18 20 22 24 26 10 20 30 40 50 60 70 80 90 100 110 0 10 20 30 40 50 60 70 10...

Страница 18: ...llowing are placed in each packing case z burner with detached gas train z gasket or ceramic fibre plait according to burner type to be inserted between the burner and the boiler z envelope containing...

Страница 19: ...In case the burner must be coupled with boilers with a combustion chamber smaller in dia meter or shorter than those described in the diagram please contact the supplier to verify that a correct match...

Страница 20: ...tes the utilisation please contact the manifacturer Fig 3 Key a Heat output in kW b Lenght of the flame tube in meters c Flame tube firing intensity in MW m3 d Combustion chamber diameter m Fig 3 Firi...

Страница 21: ...ets are not part of the standard supply ATTENTION BEFORE EXECUTING THE CONNECTIONS TO THE GAS PIPE NETWORK BE SURE THAT THE MANUAL CUTOFF VALVES ARE CLOSED Gas train with valves group VGD with built i...

Страница 22: ...tted z Connect the reference gas pipe TP in figure 8mm external size pipe supplied loose to the gas pressure nipples placed on the gas pipe downstream the gas valves gas pressure must be measured at a...

Страница 23: ...pressure Test atmospheric pressure EV1 closes and keep this position for a preset time test time td1 The pressure switch PGCP has not to detect a rise of pressure z Test space filling EV2 opens and k...

Страница 24: ...terminal X3 04 4 in case of LMV2x LMV3x LMV5x LME7x on the board and the earth terminal an RC Siemens RC466890660 filter must be inserted For LMV5 control box please refer to the clabeling recommendat...

Страница 25: ...VER OPEN OR DISMANTLE ANY COMPONENT OF THE MACHINE EXCEPT FOR ITS MAINTENANCE TO SECURE THE MACHINE ACT ON THE ISOLATOR SWITCH IN CASE OF ANOMALIES THAT REQUIRED A SHUT DOWN OF THE BURNER IT S POSSIBL...

Страница 26: ...the gas pressure is sufficient signalled by an error code on the AZL display z At the beginning of the start up cycle the actuator drives the air damper to the maximum opening position then the fan m...

Страница 27: ...me output increasing too much or that the flues temperature gets too low to cause condensation in the chimney 7 2 User interface The AZL2x display is shown below The keys functions are the following W...

Страница 28: ...Serivce during the curve adjustments Key Used to increase a a value Used to enter Info and Serivce during the curve adjustments Keys ESC By pressing and at the same time the ESCAPE function is perfome...

Страница 29: ...asformatore accen sione ON TSA1 1st safety time ignition transformer ON Ph42 TSA1 primo tempo sicurezza trasformatore accen sione OFF TSA1 1st safety time ignition transformer OFF t42 preignition time...

Страница 30: ...splay will show InFo Press the enter InFo key 3 then il will show the first code 167 flashing on the right side it will show the data entered By pressing or it is possible to scroll up or down the par...

Страница 31: ...or by pressing ESC or InFo for more seconds the display will show 9 Once the last parameter is accessed 143 by pressing the End message will flash 10 Press InFo for more than three seconds or for mor...

Страница 32: ...the reset press InFo for one second The unit displays an event which does not lead to shutdown The display shows current error code c alternating with diagnostic code d Press InFo to return to the dis...

Страница 33: ...ner control panel see next picture instead of the TAB thermo stat as described on the previous paragraphs about the progressive burners Go on adjusting the burner as described before paying attention...

Страница 34: ...Slowly fully open the manual cutoff valve z Refit the transparent plastic cover on the pressure switch 7 7 Adjusting the maximum gas pressure switch when provided To calibrate the maximum pressure sw...

Страница 35: ...n head towards the MIN position by turning clockwise the VRT ring nut Fasten VB screw when the adjustment is accomplished 7 11 Center head holes gas flow regulation natural gas burners To adjust the g...

Страница 36: ...on the adjusting plate notches and let it move CW CCW as to open close the holes 3 once the adjustmet is performed fasten the V screws The adjusting plate correct position must be regulated in the pla...

Страница 37: ...ollows 1 remove the cap unscrewing the fixing screws A 2 remove the filtering cartridge B clean it using water and soap blow it with compressed air or replace it if necessary 3 replace the cartridge i...

Страница 38: ...e described above having care to place correctly the O ring OR between burner and gas manifold To replace the spring in the gas valve group proceed as follows 1 Carefully twist the protection cap 1 an...

Страница 39: ...ack to the outside and remove the combustion head D 6 loose the screw of th eignition electrodes support E 7 remove the electrodes and replace them paying attention to the measures showed in figure F...

Страница 40: ...etector 8 8 Checking the detection current L P G To check the detection signal follow the scheme in the picture below If the signal is less than the value indicated check the position of the detection...

Страница 41: ...proceed as follows 1 turn the burner main switch to 0 Off position 2 disconnect the power mains 3 close the fuel valve of the supply line 8 10 Burner disposal In case of disposal follow the instructio...

Страница 42: ...MAINTENANCE 42 9 0 WIRING DIAGRAMS Refer to the attached wiring diagrams WARNING 1 Electrical supply 230V 50Hz 1 a c 400V 50Hz 3N a c 2 Do not reverse phase with neutral 3 Ensure burner is properly e...

Страница 43: ...AS z z MAXIMUM GAS PRESSURE SWITCH DEFECTIVE z z THERMOSTATS PRESSURE SWITCHES DEFECTIVES z z z OVERLOAD TRIPPED INTERVENTION z AUXILIARIES FUSE INTERRUPTED z DEFECTIVE CONTROL BOX z z z z z DEFECTIVE...

Страница 44: ...B A C B 11 2 11 3 1 2 6 7 2 6 13 6 5 9 2 9 3 3 4 1 1 4 1 2 7 3 1 7 4 6 1 6 1 1 6 2 10 2 5 11 6 1 8 1 6 7 1 9 1 4 1 3 12 2 11 5 6 3 14 2 5 14 2 4 15 13 1 13 2 8 2 6 4 7 3 4 7 1 7 2 12 1 14 1 14 2 3 11...

Страница 45: ...2 5 CONTROL PANEL 4 2 BUTTERFLY GAS VALVE 9 2 COUPLING 15 BRACKET 5 IGNITION CABLE 9 3 BRACKET 16 DETECTION CABLE 6 1 BURNER HOUSING 10 1 FAN WHEEL 6 1 1 COVER 10 2 MOTOR 6 2 INSPECTION GLASS 11 1 DE...

Страница 46: ......

Страница 47: ......

Страница 48: ...ia L Galvani 9 35011 Campodarsego PD ITALY Tel 39 049 9200944 Fax 39 049 9200945 9201269 web site www cibunigas it e mail cibunigas cibunigas it Note specifications and data subject to change Errors a...

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