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Chapter 2

 

 

Components

 Identification 

CMN003-006 

原本

(Original instructions)

 

 

39

 

2.2

 

Device Body 

2.2.1

 

CKU-080AT3-HC / CKU-240AT3-HC / CKU-450AT3-HC 

 

 

No.

 

Name

 

Function

 

①

 

Exhaust port door 

Contains an exhaust filter. 

②

 

AT3 panel (operation panel) 

Operates the device. 

③

 

Remote connector 

Connects a remote cable (optional). 

④

 

Power connector 

Connects the power cable. 

⑤

 

Fuse box 

Contains a fuse. 

⑥

 

Main power switch 

Turns on/off power to the device. 

⑦

 

Suction-side filter case 

Contains primary and secondary filters. 

⑧

 

Suction port 
(removable flange

*1

) 

Connects a suction duct. 

 
 

 

 

①

 

②

 

③

 

④

 

⑤

 

⑥

 

⑦

 

⑧

 

Содержание CKU-080AT3-HC

Страница 1: ...often reading this manual Please keep this manual carefully to be able to use it at any time English Dust Collector MODELS CKU 080AT3 HC V1 100V CKU 080AT3 HC V1 T 200V CKU 080AT3 HC V1 CE 220 230V CK...

Страница 2: ...tively The CKU Series is an energy saving type clean box that realizes air technology in a compact body Please read this instruction manual thoroughly and handle this CKU Series machine correctly so t...

Страница 3: ...080AT3 HC CKU 240AT3 HC CKU 450AT3 HC 7 2 3 AT3 8 2 4 9 2 4 1 9 2 4 2 9 2 4 3 10 3 11 3 1 11 3 1 1 11 3 1 2 12 3 2 12 3 3 13 4 14 4 1 14 4 2 14 4 3 15 4 4 15 4 4 1 15 4 4 2 16 4 4 3 16 4 5 16 5 17 5 1...

Страница 4: ...2 6 25 6 1 25 6 1 1 25 6 1 2 27 6 1 3 28 6 2 28 6 2 1 RS485 28 6 2 2 28 6 3 28 7 29 7 1 29 7 2 29 7 3 30 7 3 1 CKU 080AT3 HC 30 7 3 2 CKU 240AT3 HC CKU 450AT3 HC 30...

Страница 5: ...1 CMN003 006 Translation of the original instructions 3 1 1 1 1 2 10 60 80 1 3 0 40 80 100 1 000...

Страница 6: ...1 4 1 4 2 OFF 1 5...

Страница 7: ...1 CMN003 006 Translation of the original instructions 5 1 6...

Страница 8: ...2 6 2 2 1 100V 200V T 220 230V CE 1 1 2 1 1 HEPA V1 1 1 3m 100V 1 200V T 1 220 230V CE 1 1 100 115V...

Страница 9: ...2 CMN003 006 Translation of the original instructions 7 2 2 2 2 1 CKU 080AT3 HC CKU 240AT3 HC CKU 450AT3 HC AT3 BOX 1 2...

Страница 10: ...2 8 2 3 AT3 EL OLED No 1 7 2 4 9 4 14 1 1 1 1 OFF 3 3 3 13 ON ENTER 3 3 3 13 4 14 MODE SELECT 4 14...

Страница 11: ...2 CMN003 006 Translation of the original instructions 9 2 4 2 4 1 2 4 2 ON OFF 14 13 ENTER 3 ON 13 OFF 3 Ver ID Battery Date Time RS485 15...

Страница 12: ...2 10 2 4 3 OP kPa SP kPa DP kPa EP kPa Blower Motor rpm Runtime h 16 Total h...

Страница 13: ...3 CMN003 006 Translation of the original instructions 11 3 3 1 3 1 1 0 40 80 RH 1 2 2 3 4 OFF ON 1 A OFF 40 50 A 2...

Страница 14: ...3 12 3 1 2 10 1 2 1 2 3 2 1 ON RS485 ID 2 AT3 ON 3 4 1 7 3 ON OFF 3 30 ON OFF Ver ID...

Страница 15: ...nslation of the original instructions 13 3 3 WARN4 1 2 3 ENTER 3 Initial DP Get Y 4 ENTER MODE SELECT 5 1 7 Initial DP Check 6 Initial DP Entry WARN6 OFF 3 1 OFF 3 Initial DP Clr Y 2 ENTER MODE SELECT...

Страница 16: ...4 1 MODE SELECT 4 2 1 25 1 9600bps 19200bps 38400bps 57600bps 115200bps 9600bps 8bit 8bit 8bit 9bit 8bit 1 2 1 1 2 Com Setting 3 ENTER 4 5 ENTER Com Setting Volume Down ST Other Setting Error Data 14...

Страница 17: ...n of the original instructions 15 6 7 ENTER 8 MODE SELECT 4 3 WARN4 1 2 Volume Down ST 3 ENTER 50 3 Down to 50 4 30 70 5 ENTER 6 MODE SELECT 4 4 4 4 1 15 4 4 2 16 4 4 3 16 4 4 1 1 2 Other Setting 3 EN...

Страница 18: ...ime 1 2 Other Setting 3 ENTER Time Adjust 4 Runtime Reset 5 ENTER Reset Runtime Y ENTER 6 MODE SELECT 4 4 3 1 2 Other Setting 3 ENTER TimeAdjust 4 Setting Reset 5 ENTER 1 YES ENTER 6 1 START 7 ENTER 4...

Страница 19: ...5 CMN003 006 Translation of the original instructions 17 5 5 1 WARN2 1 1 WARN2 2 5 1 1 1 1 1 2 2 2 2 2 3 1 1 4 1 2 5 2 2 1...

Страница 20: ...5 18 5 1 2 CKU 450AT3 HC 1 1 2 1 3 1 4 2 5 2...

Страница 21: ...5 CMN003 006 Translation of the original instructions 19 5 1 3 2 2 1 2 2 2 2 2 3 2 4 2 5 1 4 1 2 3 4 2...

Страница 22: ...5 20 5 2 1 Littell fuse 218 CKU 080AT3 HC 250V 5A CKU 240AT3 HC 250V 10A CKU 450AT3 HC 250V 15A T CE 250V 10A CKU 080AT3 HC CKU 240AT3 HC 1 2 CKU 450AT3 HC 1 2...

Страница 23: ...5 CMN003 006 Translation of the original instructions 21 5 3 CR2477 CR2477 1 2 3 2 4 5 6 7 5 4 1 1 1 1 5 5...

Страница 24: ...5 22 5 6 No 5 6 2 23 5 7 24 5 6 1 1 No No 2 MODE SELECT No 3 No 4 No 5 6 2 23 5 MODE SELECT 6 ENTER MODE SELECT ON WARN6 WARN7 ERR04 2 ERR04 No 1 WARN4 2 ERR04 ERROR CLEAR Y...

Страница 25: ...instructions 23 5 6 2 No ERR02 1 INV 5 7 24 ERR03 2 5 7 24 ERR04 5 7 24 ERR06 5 7 24 ERR07 F RAM F RAM ERR08 BCC WARN1 5 7 24 WARN2 5 7 24 WARN3 5 7 24 WARN4 5 7 24 WARN5 5 7 24 WARN6 13 WARN7 21 1 C...

Страница 26: ...5 24 5 7 EL ON ON 5 2 20 1 2 3 4 1 4 ON OFF 30 1 2 1 2 5 1 17 5 1 17 5 1 17 5 1 17...

Страница 27: ...6 CMN003 006 Translation of the original instructions 25 6 6 1 6 1 1...

Страница 28: ...6 26 1 5V 0 2V DC 1 2...

Страница 29: ...on of the original instructions 27 6 1 2 1 1 AT3 2 0 5V GND 1 5V 4 7k 3 NPN 3 NPN NPN WARN2 WARN4 WARN5 ERR 1 2 0 5V 5 0V DCV 1 0 6 1 1 2 1 2 1 7 3 1 8 2 3 4 2 4 2 9 5 3 0 3 5 6 3 6 4 1 7 4 2 5 0 4 3...

Страница 30: ...EN ON OFF 6 2 1 RS485 4 2 4 2 14 6 2 2 6 3 mm 38 50 65 75 100 CKU 080AT3 FRJ D 38 35 92 FRJ D 50 35 92 FRJ D 65 35 92 CKU 240AT3 FRJ D 38 35 108 FRJ D 50 35 108 FRJ D 65 35 108 FRJ D 75 35 108 CKU 450...

Страница 31: ...6 m3 min 2 4kPa 52 60dB 16 4kg CKU 240AT3 HC V1 T 200V 2 7A CKU 240AT3 HC V1 CE 220 230V 2 6A CKU 450AT3 HC V1 500W 100V 9 8A 50 60Hz 7 0m3 min 2 9kPa 57 65 dB 29 0kg CKU 450AT3 HC V1 T 200V 5 5A CKU...

Страница 32: ...7 30 7 3 7 3 1 CKU 080AT3 HC 7 3 2 CKU 240AT3 HC CKU 450AT3 HC...

Страница 33: ...CMN003 006 Translation of the original instructions 31 12 7 2 7 2 29...

Страница 34: ...32...

Страница 35: ...Screen Transitions in MODE SELECT Mode 46 4 2 Communication Format Setting Mode When Equipped with Communication Function 46 4 3 Air Volume Down Alert Timing Setting Mode 47 4 4 Other Setting Mode 47...

Страница 36: ...S485 Communication 60 6 2 2 Ethernet 60 6 3 Removable Flange 60 Chapter 7 Appendix 61 7 1 Specifications 61 7 2 Consumables List 61 7 3 Electrical Diagram 62 7 3 1 CKU 080AT3 HC 62 7 3 2 CKU 240AT3 HC...

Страница 37: ...flammable explosive or corrosive mist smoke or gases CAUTION This device is designed for installation in a cleanroom or a clean factory Avoid installation in other areas such as outdoors Ensure a wid...

Страница 38: ...ice to suck dry dust without potential dust explosion Be sure to connect the ground wire CAUTION Do not move the device while in operation Use the device in locations of pollution degree 2 Use a power...

Страница 39: ...roduct Usage Precautions CMN003 006 Original instructions 37 1 6 Safety Label Locations High voltage warning label Do not disassemble label Nameplate High voltage warning label Do not disassemble labe...

Страница 40: ...rotects electrical parts from dust 1 Exhaust filter Cleans exhaust 1 Exhaust HEPA filter Cleans exhaust V1 version only 1 Removable flange Connects a suction duct 1 Power cable 3 m Connects to the pow...

Страница 41: ...door Contains an exhaust filter AT3 panel operation panel Operates the device Remote connector Connects a remote cable optional Power connector Connects the power cable Fuse box Contains a fuse Main...

Страница 42: ...sing of the Left or Right arrow button changes the suction power to the next lower or higher level During MODE SELECT mode each pressing of the Left or Right arrow button moves the cursor left or righ...

Страница 43: ...rrow buttons cycle through indications Normal mode ON button OFF button Page 46 MODE SELECT button Page 45 ENTER button Held down for 3 sec Main power switch ON Page 45 OFF button Held down for 3 sec...

Страница 44: ...ressure Differential pressure Exhaust pressure Blower C Temperature around blower Motor rpm Motor rotational frequency Indicates the rotational frequency of the currently running motor Runtime h Accum...

Страница 45: ...ttery turn on the electricity 1 Before using the device remove the insulation sheet from the button battery 2 Release the two snap locks for suction side filter case 3 Open the suction side filter cas...

Страница 46: ...ockwise until it is secured on the suction port 2 Connect the suction tube to be prepared separately to the removable flange IMPORTANT Ensure appropriate piping during operation The piping should be a...

Страница 47: ...ternates between the Initial DP Check message and the suction power level and differential pressure values 6 When the registration completes the display shows the Initial DP Entry message and the devi...

Страница 48: ...00 bps 57600 bps 115200 bps 9600 bps Bit length and parity Bit length 8 bits with no parity Bit length 8 bits odd parity Bit length 8 bits even parity Bit length 9 bits with no parity Bit length 8 bit...

Страница 49: ...ault is 50 displayed as 3 Down to 50 4 Press the Up Down arrow buttons to select a timing between 30 to 70 A lower setting causes the air volume down alert to occur later and vice versa 5 Press the EN...

Страница 50: ...mode 4 4 3 Setpoint Reset Mode This mode allows for restoring the defaults for communication format air volume down alert timing and resetting the accumulated run time 1 Move to the MODE SELECT mode 2...

Страница 51: ...open the suction side filter case 1 Release the two snap locks for suction side filter case 2 Open the suction side filter case and remove the secondary filter Note If the secondary filter is hard to...

Страница 52: ...ttom 2 Fold both ends of the primary filter towards the suction port side and insert the filter packing in the inner side flange 3 Push both ends of the primary filter to the side of the suction side...

Страница 53: ...d the secondary filter If necessary the suction side filter case can be removed from the device body 3 Install a new secondary filter 4 Close the suction side filter case and secure it with the two sn...

Страница 54: ...10A CKU 450AT3 HC 250V 15A T CE 250V 10A CKU 080AT3 HC CKU 240AT3 HC 1 Take out the black box beside the power switch If it cannot be taken out smoothly please use a flathead screwdriver or other thi...

Страница 55: ...7 Cut off the electricity of the device 5 4 Daily Checkup Check item Frequency Check that Filter case Before operation Filter case is completely closed Suction port Before operation Suction port is no...

Страница 56: ...ror No 2 Press the MODE SELECT button to move to the error history mode If there are two or more error warning occurrences the number of occurrences precedes the error number 3 If there are two or mor...

Страница 57: ...ntact CHIKO AIRTEC WARN1 Internal temperature high Temperature around the blower is close to the error threshold Flashing Remains operational Follow the remedies for in 5 7 Troubleshooting Page 56 WAR...

Страница 58: ...ctive Turn off the main power and after 30 minutes resume the operation Primary or secondary filter not in place Install the primary and secondary filters correctly Snap locks disengaged Engage all th...

Страница 59: ...Chapter 6 Useful Utilization Optional CMN003 006 Original instructions 57 Chapter 6 Useful Utilization Optional 6 1 Remote Cable 6 1 1 Standard Connection Diagram...

Страница 60: ...n or Pin Output voltage 1 to 5 V 0 2 V Device side Customer side Pin Pin Measuring instrument etc Reference circuit Monitor Device side Customer side Pin Pin Add a protection circuit so that the ratin...

Страница 61: ...clogging occurs Green Operation output signal 3 Outputs LO during operation and HI when stopped Green white Abnormal output signal 3 Outputs HI during operation and LO when an error occurs Filter clo...

Страница 62: ...ard set Model RS 485 or RS EN it is possible to retrieve the information like the ON OFF operation and filter clogging status 6 2 1 RS485 Communication See 4 2 Communication Format Setting Mode When E...

Страница 63: ...0 V 2 single phase 9 8A 50 60 Hz 7 0 m3 min 2 9 kPa 57 to 65 dB 29 0 kg CKU 450AT3 HC V1 T 200 V single phase 5 5A CKU 450AT3 HC V1 CE 220 to 230 V single phase 5 5A 1 Noise value is measured with a h...

Страница 64: ...Chapter 7 Appendix 62 English 7 3 Electrical Diagram 7 3 1 CKU 080AT3 HC 7 3 2 CKU 240AT3 HC CKU 450AT3 HC...

Страница 65: ...RTEC or a CHIKO AIRTEC designated sales agent Blemish contamination or other appearance change that may occur during use Replacement of any consumable or accessory or use of any part not designated by...

Страница 66: ...MEMO...

Страница 67: ...CHIKO AIRTEC CO LTD 562 0012 2 27 24 2 27 24 Hakushima Minoh Osaka 562 0012 Japan TEL 81 072 720 5151 FAX 81 072 720 5133 URL http chiko airtec jp...

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