Chicago Welding 94164 Скачать руководство пользователя страница 7

For technical questions, please call 1-800-444-3353;

troubleshooting section at end of manual.

Page 7

SKU 94164

10. 

Prevent accidental fires.  

Remove any combustible material from the 

work area.
When possible, move the work to a location well away from combustible 

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materials.  If relocation is not possible, protect the combustibles with a 

cover made of fire resistant material.

Remove or make safe all combustible materials for a radius of 35 feet (10 meters) 

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around the work area.  Use a fire resistant material to cover or block all open 

doorways, windows, cracks, and other openings.  

Enclose the work area with portable fire resistant screens.  Protect combustible 

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walls, ceilings, floors, etc., from sparks and heat with fire resistant covers.  

If working on a metal wall, ceiling, etc., prevent ignition of combustibles on the other 

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side by moving the combustibles to a safe location.  If relocation of combustibles 

is not possible, designate someone to serve as a fire watch, equipped with a fire 

extinguisher, during the cutting process and for at least one half hour after the 

cutting is completed.  
Do not weld or cut on materials having a combustible coating or combustible 

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internal structure, as in walls or ceilings, without an approved method for eliminating 

the hazard.  
Do not dispose of hot slag in containers holding combustible materials.  Keep a 

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fire extinguisher nearby and know how to use it.
After spot welding, make a thorough examination for evidence of fire.  Be aware 

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that easily-visible smoke or flame may not be present for some time after the fire 

has started.  Do not weld or cut in atmospheres containing dangerously reactive 

or flammable gases, vapors, liquids, and dust.  Provide adequate ventilation in 

work areas to prevent accumulation of flammable gases, vapors, and dust.  Do not 

apply heat to a container that has held an unknown substance or a combustible 

material  whose  contents,  when  heated,  can  produce  flammable  or  explosive 

vapors.  Clean and purge containers before applying heat.  Vent closed containers, 

including castings, before preheating, welding, or cutting.

Avoid overexposure to fumes and gases.  

11. 

Always keep your head out of the 

fumes.  Do not breathe the fumes.  Use enough ventilation or exhaust, or both, to 

keep fumes and gases from your breathing zone and general area.

Where ventilation is questionable, have a qualified technician take an air sampling 

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to determine the need for corrective measures.  Use mechanical ventilation to 

improve air quality.  If engineering controls are not feasible, use an approved 

respirator.  

Work in a confined area only if it is well ventilated, or while wearing an air-supplied 

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respirator.  
Follow OSHA guidelines for Permissible Exposure Limits (PEL’s) for various fumes 

• 

and gases.  

Содержание 94164

Страница 1: ...of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proporti...

Страница 2: ...ire Settings 14 Setting The Gun Polarity For Wire Type 15 To Install A Gas Cylinder 16 OPERATING INSTRUCTIONS 17 Before You Begin Welding 17 Duty Cycle Duration of Use 17 Setting Up The Weld 18 Holdin...

Страница 3: ...sh Hammer Spare 8mm 1 0mm Welding Tips Hand Held Face Shield Net Weight 53 5 Pounds SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection mai...

Страница 4: ...not abuse the Power Cord Never use the Power Cord to carry the tools or pull 4 the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords im...

Страница 5: ...ty measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are 5 dangerous in the hands of untrained users Maintain tools...

Страница 6: ...trical outlet before leaving Industrial applications must follow OSHA guidelines 6 Never stand on the Welder Serious injury could result if the Welder is tipped or if 7 hot surfaces are accidently con...

Страница 7: ...o not dispose of hot slag in containers holding combustible materials Keep a fire extinguisher nearby and know how to use it After spot welding make a thorough examination for evidence of fire Be awar...

Страница 8: ...a NIOSH approved respirator are essential to reduce the risk of developing the above illnesses 12 Read and understand all instructions and safety precautions as outlined in the manufacturer s manual...

Страница 9: ...this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product...

Страница 10: ...system and must never be attached to an electrically live terminal Your tool must be plugged into an appropriate outlet properly installed by a certified 3 electrician and grounded in accordance with...

Страница 11: ...rresponding holes in the face shield and 1 pressing it upwards and then 2 pressing it forward from the back locking the round tab in place See numbered steps in illustration to the right To Install a...

Страница 12: ...Figure D Loosen and lower the Tension Adjusting Knob 10b on the Wire Feed Assembly 3 Then raise the Swing Arm 10a See Figure E Keep tension on the Welding Wire and guide at least 12 inches of Wire in...

Страница 13: ...ghtly tighten the Tension Adjusting Knob 10b on the Wire Feed Assembly and rewind the Welding Wire slightly before retrying See Figure E To check the tension on the Wire Feed Assembly feed the Welding...

Страница 14: ...k in place 4 Then remove the Feed Roller Bracket See Figure G Install a Wire Feed Roller 11 with the proper groove size facing towards the Inner 5 Panel 8 of the welder Replace the Feed Roller Bracket...

Страница 15: ...ctrode Positive DCEP for 2 gas welding with solid core wire Positive electrode E to A negative ground D to C Connections the opposite of Figure H When connecting to the weld output terminals do not 3...

Страница 16: ...Stand to the side of the cylinder 4 valve and open the valve slightly to blow dust and dirt from the valve Then close the valve Make sure the Flow Adjust on the Pressure Regulator Flow Meter is turne...

Страница 17: ...r of minutes within a 10 minute period during which a given Welder can safely produce a particular welding current For example this Welder with a 15 duty cycle at 110 Amps setting Max 2 must be allowe...

Страница 18: ...ol Knob 17 2 The Scale surrounding the Knob is relative value not wire feed speed See Figure L Voltage Controls 18 19 3 Adjust the Voltage Controls based on thickness of metal being welded See Figure...

Страница 19: ...ea to be welded then place a Face Shield over your 11 eyes 12 WARNING Never look at the ignited arc withoutANSI approved arc shaded eye protection in a full face shield Permanent eye damage or blindne...

Страница 20: ...35 047 047 075 075 125 125 157 157 250 Wire Size Flux Core Mild Steel 023 MIN 1 1 MIN 2 3 MAX 1 4 MAX 1 6 MAX 2 6 030 MIN 1 1 MIN 2 2 MAX 1 3 MAX 1 5 MAX 2 5 Wire Size Solid Core Mild Steel 023 MIN 2...

Страница 21: ...Welding Wire back and forth across the joint in a c curve This is called a weave bead Note If too much current is drawn from the Welder the internal Thermal Overload Protector will activate The Overl...

Страница 22: ...ch on page 19 Insufficient weld material 3 Increase wire feed speed Insufficient weld heat 4 Reduce Welding Speed Cross Sections Weld Not Adhering Properly Gaps present between weld and previous bead...

Страница 23: ...e Fine spatter is normal Possible Causes and Solutions Wire feeding too fast 1 Reduce wire feed speed Stickout too long 2 Reduce stickout Dirty workpiece or welding wire 3 Make certain that workpiece...

Страница 24: ...Welding Torch 15 on a nonflammable nonconductive surface NOTE The wire brush hammer can now be used to clean up the weld 23 CAUTION The weld may still be quite hot and sparks chips may fly when clean...

Страница 25: ...even If the end is 3 uneven chipped melted cracked or otherwise damaged the Nozzle will adversely effect the weld and should be replaced Reinstall the Nozzle 15h after inspecting and cleaning the Cont...

Страница 26: ...d Screws 10g Trim off the Liner that extends past the Clamp Make sure that all torch parts lay back into place properly including the Protective 10 Sleeve 15a Head Tube 15f and Trigger 15d See Assembl...

Страница 27: ...For technical questions please call 1 800 444 3353 Troubleshooting section at end of manual Page 27 SKU 94164 Parts Lists and Diagrams Wiring Schematic REV 01 07...

Страница 28: ...e 1 15b Locking Collar 1 15c Lower Housing 1 15d Trigger 1 15e Switch Body 1 15f Head Tube 1 Part Description Qty 15g Contact Tip 8 mm 1 15h Nozzle 1 15i Push lock Coupler 2 15j Gas Hose 1 15k Liner 1...

Страница 29: ...ease call 1 800 444 3353 Troubleshooting section at end of manual Page 29 SKU 94164 NOTE Some parts are listed and shown for illustration purposes only and are not avail able individually as replaceme...

Страница 30: ...echnical questions please call 1 800 444 3353 Troubleshooting section at end of manual Page 30 SKU 94164 Assembly Diagram continued 10d 10e 10c 10a 10f 11 10k 10l 10h 10g 10b 10i 10j Wire Feed Mechani...

Страница 31: ...ates a bird s nest During operation Possible Causes and Solutions Excess wire feed pressure 1 Adjust wire feed pressure properly follow instructions on page 12 13 Incorrect contact tip size 2 Replace...

Страница 32: ...2 Have a technician check and secure replace Switch Body 15e Internal fuse blown 3 Have a qualified technician check replace Troubleshooting continued Weak Arc strength Possible Cause and Solution Inc...

Страница 33: ...transformer and rectifier are free from defects in materials and workmanship 90 days if used by a professional contractor or if used as rental equipment This warranty does not apply to damage due dir...

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