Chicago Electric 96617 Скачать руководство пользователя страница 37

Page 37

SKU 96617

For technical questions, please call 1-800-444-3353.

liMited 1 Year / 90 daY warrantY

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability 

standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that 

the engine/motor, the belts (if so equipped), and the blades (if so equipped) are free of defects in materials 

and workmanship. Harbor Freight Tools also warrants to the original purchaser, for a period of one year from 

date of purchase, that all other parts and components of the product are free from defects in materials and 

workmanship (90 days if used by a professional contractor or if used as rental equipment).  This warranty does 

not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations 

outside our facilities, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, 

injuries to persons or property, or for incidental, contingent, special or consequential damages arising from 

the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential 

damages, so the above limitation of exclusion may not apply to you.  THIS WARRANTY IS ExPRESSLY 

IN LIEU OF ALL OTHER WARRANTIES, ExPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF 

MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation 

charges  prepaid.  Proof  of  purchase  date  and  an  explanation  of  the  complaint  must  accompany  the 

merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or 

we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We 

will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted 

from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from 

state to state.

3491 Mission oaks Blvd.  •  Po Box 6009  •  camarillo, cA 93011  •  (800) 444-3353

eMission control sYsteM warrantY

california and united states emission control defects warranty statement

The California Air Resources Board (herein CARB), the United States Environmental Protection Agency (herein EPA), and Harbor Freight 

Tools

®

 (herein HFT) are pleased to explain the emission control system warranty on your 199 and later Small Off-Road Engine (herein 

engine). In California, the engine must be designed, built and equipped to meet the State’s stringent anti-smog standards.  Elsewhere 

within the United States, new off-road, spark-ignition engines certified for model year 1997 and later, must meet similar standards set 

forth by the EPA.  HFT must warrant the emission control system on your engine for the periods of time described below, provided 

there has been no abuse, neglect or improper maintenance of your engine.
Your emission control system may include parts such as the carburetor or fuel-injection system, and the ignition system. Also included 

may be hoses, belts, connectors and other emission-related assemblies.
Where a warrantable condition exists, HFT will repair your engine at no cost to you including diagnosis, parts and labor.

Manufacturer’s Warranty Coverage

The 199 and later engines are warranted for two (2) years.  If any emission-related part on your engine is defective, the part will be 
repaired or replaced by HFT.

Harbor Freight tools emission control defects warranty coverage

Engines are warranted for a period of two (2) years relative to emission control parts defects, subject to the provisions set forth below. 
If any emission related part on your engine is defective, the part will be repaired or replaced by HFT.

owner’s warranty responsibilities

-  As the engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. HFT 

recommends that you retain all receipts covering maintenance on your engine, but HFT cannot deny warranty solely for the lack 

of receipts or for your failure to ensure the performance of all scheduled maintenance.

-  As the engine owner, you should, however, be aware that HFT may deny you warranty coverage if your engine or a part has failed 

due to abuse, neglect, improper maintenance, or unapproved modifications.

-  You are responsible for shipping your engine to a HFT warranty station as soon as a problem exists.  Contact the HFT Customer 

Service  department  at  the  number  below  to  make  shipping  arrangements.   The  warranty  repairs  should  be  completed  in  a 

reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact the Harbor Freight Tools Customer 

Service Department at 1-800-444-333.

Содержание 96617

Страница 1: ...3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury Save this manual Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor ...

Страница 2: ...ols Tools with Two Prong Plugs 10 Extension Cords 10 Symbology 11 Unpacking 12 Set Up Instructions 12 Assembly 13 To Install The Battery 13 Operating Instructions 13 INSTALLATION INSTRUCTIONS 14 Grounding The Generator 14 Control Panel Features 15 PRE START INSTRUCTIONS 16 To Add Engine Oil 16 To Fill The Fuel Tank 17 OPERATING INSTRUCTIONS 17 To Connect Electrical Loads 18 INSPECTION MAINTENANCE ...

Страница 3: ...shaft Assembly 29 Parts List Diagram G Recoil Starter Assembly 30 Parts List Diagram H Fan Cover Assembly 31 Parts List Diagram J Carburetor System 31 Parts List Diagram K Flywheel System 32 Parts List Diagram L Ignition System 32 Parts List Diagram M Starter Motor System 33 Parts List Diagram N Control System 33 Parts List Diagram P Muffler System 34 Parts List Diagram R Air Cleaner 35 Parts List...

Страница 4: ... the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety al...

Страница 5: ...hile operating a Gasoline Generator Distractions can cause you to lose control Provide barriers or shields as needed Electrical Safety All connections and conduits from the Generator to the load must only be installed by trained and licensed electricians and in compliance with all relevant local state and federal electrical codes and standards and other regulations The Generator must be grounded i...

Страница 6: ...parts Loose clothes jewelry or long hair can be caught in moving parts Remove adjusting keys or wrenches before turning the Generator on A wrench or a key that is left attached to a rotating part of the machine may result in personal injury Do not reach over or across the Generator Keep proper footing and balance at all times Use safety equipment Always wear eye protection Safety equipment such as...

Страница 7: ...ious injury could result if the Generator tips Never leave the Generator unattended when it is running Turn off the Engine before leaving This Generator is designed for outdoor use only Do not operate the Generator in a closed area or in a poorly ventilated area When running the Engine of this Generator produces carbon monoxide a colorless odorless toxic fume that when inhaled can cause serious pe...

Страница 8: ...gnition around the Generator Keep grounded conductive objects such as tools away from exposed live electrical parts and connections to avoid sparking or arcing These events could ignite fumes or vapors Do not refill the Fuel Tank while the Engine is running or while the Engine is still hot Do not operate the Generator with known leaks in the fuel system Use only recommended fuel and oil MECHANICAL...

Страница 9: ...alled by a qualified electrician Grounded Tools Tools with Three Prong Plugs Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock ...

Страница 10: ...n cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A The smaller the gauge number of the wire the greater the capacity of the cord F...

Страница 11: ...UM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at full load EXTENSION CORD LENGTH 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 18 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12 10 TABLE A Based on limiting the line voltage drop to five volts at 150 of the rated amperes Symbology Double Insul...

Страница 12: ...erall Dimensions 28 3 8 L x 20 1 8 W x 21 7 8 H Run Time 9 hour continuous run time at 50 load Weight 196 Pounds The Emission Control System for this engine is warranted for standards set by the U S Environmental Protection Agency and by the California Air Resources Board also known as CARB For warranty information refer to the last pages of this manual Unpacking When unpacking check to make sure ...

Страница 13: ...ections Remove the packing from the battery Then locate the factory pre installed battery guard plate and battery tray beneath the control panel of the generator unit See Figure B Slide the battery into the battery guard plate with the battery s terminals facing outward and with the battery s negative terminal facing left Align the two mounting holes in the battery bracket with the two threaded mo...

Страница 14: ...ailable Locate the Generator so that the air inlets and outlets are not blocked by obstructions such as bushes trees or snow drifts Locating it in the path of heavy winds or snowdrifts may require the placement of a barrier for protection The air inlet on Air Cleaner Cover 2R in normal weather conditions should face the prevailing wind direction Locate the Generator on a concrete slab or other are...

Страница 15: ... Fuel Tank Cap removed 120 Volt AC Outlets 49 The Generator is equipped with four 3 hole 120 volt AC outlets to power 120 volt tools and equipment There is a circuit breaker that protects the Generator from overloading Should a Circuit Breaker trip unplug all electrical loads from the Generator Allow the Circuit Breaker to cool down Then push the Circuit Breaker back up 240 Volt AC Outlet 48 The G...

Страница 16: ...th low or no engine oil Running the engine with low or no oil will permanently damage the Engine Oil Dipstick Fuel Tank 1S Fuel Gauge Fuel Filter 9S Fuel Filler Cap 11S FIGURE E The Engine MUST be filled with a high quality grade engine oil If the Engine will be run in temperatures above 32 degrees Fahrenheit use SAE 30 weight oil If the Engine will be run in temperatures below 32 degrees Fahrenhe...

Страница 17: ...e s crankcase prior to starting and running the Engine Failure to add oil will damage the Engine and void the warranty Before the first use the Fuel Tank 1S must be filled with a high octane unleaded gasoline Never fill the Fuel Tank completely Fill the Fuel Tank to 1 2 below the bottom of the filler neck to provide space for fuel expansion Wipe any fuel spills from the Engine and Generator before...

Страница 18: ...nect 240 AC appliances tools and equipment only to the 240V AC Outlet Connect 12V DC appliances tools and equipment only to the 12V DC Terminal See Figure D Never exceed the rated capacity for this Generator as serious damage to the Generator and or appliances tools and equipment could result from an overload Starting and running wattage requirements should always be calculated when matching this ...

Страница 19: ...ator disconnect all electrical loads Turn the Ignition Switch 38 to the OFF position to stop the Engine Then close the Engine Fuel Valve INSPECTION MAINTENANCE AND CLEANING WARNING Always make sure the Engine Ignition is in the OFF position the Key is removed from the Ignition and the Spark Plug wire is disconnected prior to performing any service maintenance or cleaning of the Generator or Engine...

Страница 20: ... sure to dispose of the old oil according to local waste disposal requirements After every 25 hours of use Service the Air Cleaner Element 4R and Air Outer Filter 5R To do so remove the Air Cleaner Cover 2R Remove the Air Filter Element Immerse the Air Filter Element in a mild solvent and rinse the Element several times to clean Remove the Element from the solvent and squeeze thoroughly to dry The...

Страница 21: ... of any kind to the buyer that he or she is qualified to make any repairs to the product or that he or she is qualified to replace any parts of the product In fact the manufacturer and or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians and not by the buyer The buyer assumes all risk and liability arising out of his or ...

Страница 22: ...Page 22 SKU 96617 For technical questions please call 1 800 444 3353 troubleshooting ...

Страница 23: ...racket 1 25 Nut M8 12 26 Engine 1 Part Description Qty 27 45 Vibration Mount 4 28 Flat Washer 8 29 Spring Washer 8 30 Nut M10x1 25 8 31 Nut M6 4 32 Screw M6x16 4 33 Control Wire Harness Boot 1 34 Back Housing 1 35 AC Output Wire Boot 1 36 Front Panel 1 37 Screw ST4 2x12 8 38 Ignition Switch 1 39 Key 2 40 Oil Indicator 1 41 DC Terminal 2 42 Circuit Breaker 12A 50VDC 1 43 Volt Indicator 1 44 Voltmet...

Страница 24: ...Page 24 SKU 96617 For technical questions please call 1 800 444 3353 Main Unit Assembly Diagram ...

Страница 25: ... 6A Flange Bolt M10x80 4 7A Spark Plug 1 8A Exhaust Pipe Stud Bolt 2 9A Cylinder Head 1 10A Carburetor Stud Bolt 2 11A Cylinder Head Sealing Pad 2 12A Dowel Pin 10x12x20 2 13A Breather Tube 1 Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts Note When ordering parts from this list the suffix A must be used at the end of the...

Страница 26: ... 1 7B Washer 8 3x17x1 1 8B Lock Pin 10mm 1 9B Governor Arm Shaft 1 10B Oil Seal 8x14x5 1 11B Drain Plug Washer 12mm 2 12B Drain Plug Bolt 2 13B Oil Seal 35x52x8 1 14B Oil Protector 1 15B Ball Bearing 1 Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts Note When ordering parts from this list the suffix B must be used at the ...

Страница 27: ...g 1 7C Ball Bearing 1 Part Description Qty 8C Slider Shaft 1 9C Governor Gear Washer 6mm 1 10C Governor Gear 1 11C Slider Washer 6mm 1 12C Governor Slider 1 13C Crankcase Cover Pad 1 14C Dowel Pin 8x12 2 Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts Note When ordering parts from this list the suffix C must be used at th...

Страница 28: ...mpression Ring B 1 3E Oil Ring A 2 4E Oil Ring B 1 5E Pistion Pin Clip 20mm 2 6E Piston 1 Part Description Qty 7E Piston Pin 1 8E Connecting Rod 1 9E Connecting Rod Cap 1 10E Connecting Rod Bolt 2 11E Piston Ring Set 1 Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Note When ordering parts from these lists the suffix D or...

Страница 29: ...shaft and Gear Assy 1 9F Exhaust Valve Cap 1 10F Exhaust Valve Spring Retainer 1 11F Valve Spring 2 12F Valve Spring Seat 2 13F Intake Valve Spring Retainer 1 14F Exhaust Valve 1 15F Intake Valve 1 16F Rocker Assembly 1 Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts Note When ordering parts from this list the suffix F mu...

Страница 30: ...5G Starter Ratchet 2 6G Ratchet Spring 2 7G Recoil Starter Reel 1 8G Start Return Spring 1 9G Recoil Starter Case 1 10G Recoil Starter Rope 1 11G Starter Grip 1 12G Flange Bolt M6x8 Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts Note When ordering parts from this list the suffix G must be used at the end of the number to...

Страница 31: ...rts List Diagram J Carburetor System Part Description Qty 1J Intake Pipe Gasket 1 2J Carburetor Insulating Plate 1 3J Carburetor Paper Gasket 1 4J Carburetor Assembly 1 5J Carburetor Iron Gasket 1 Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Note When ordering parts from these lists the suffix H or J must be used at the...

Страница 32: ...scription Qty 1L Plenum Cap 1 2L Ignition Coil Assembly 1 3L Stop Switch Cord 1 4L Stop Switch Cord Holder 1 5L Flange Bolt M6x25 2 6L Cord Grommet 1 7L Charge Coil Assembly 1 8L Flange Bolt M6x40 2 9L Cord Clamp 1 10L Flange Bolt M6x20 1 Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Note When ordering parts from these l...

Страница 33: ...ontrol Base 1 3N Control Adjusting Spring 1 4N Screw M5x34 1 5N Flange Bolt M6x14 1 6N Governor Spring 1 Part Description Qty 7N Throttle Return Spring 1 8N Governor Rod 1 9N Flange Nut M6 1 10N Governor Arm Bolt M6 1 11N Control Arm 1 Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Note When ordering parts from these list...

Страница 34: ...Muffler 1 4P Spark Arrester 1 5P Exhaust Pipe Gasket 1 6P Exhaust Pipe 1 7P Muffler Gasket 1 8P Flange Nut M8 2 9P Muffler Assembly 1 Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts Note When ordering parts from this list the suffix P must be used at the end of the number to identify the correct part ...

Страница 35: ... Silencer Nose 1 7R Elbow Packing 1 Part Description Qty 8R Flange Bolt M6x20 1 9R Air Cleaner Collar 1 10R Air Cleaner Elbow 1 11R Air Cleaner Collar 1 12R Flange Nut M8 2 13R Air Cleaner Assembly 1 Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts Note When ordering parts from this list the suffix R must be used at the en...

Страница 36: ... Description Qty 7S Fuel Tank Joint 1 8S Flange Nut M6 1 9S Fuel Filter 1 10S Fuel Filter Cap Packing 1 11S Fuel Filler Cap Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts Note When ordering parts from this list the suffix S must be used at the end of the number to identify the correct part Parts List Diagram T Control Bo...

Страница 37: ...s Board herein CARB the United States Environmental ProtectionAgency herein EPA and Harbor Freight Tools herein HFT are pleased to explain the emission control system warranty on your 1995 and later Small Off Road Engine herein engine In California the engine must be designed built and equipped to meet the State s stringent anti smog standards Elsewhere within the United States new off road spark ...

Страница 38: ...rized by HFT b improper installation adjustment or repair of the engine or of any warranted part unless performed by an authorized warranty center c failure to follow recommendations on fuel use contained in the Owner s Manual d improper or inadequate maintenance of any warranted parts e repairs performed outside of the authorized warranty service dealers f alterations by changing adding to or rem...

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