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Page 13

For technical questions, please call 1-800-444-3353.

SKU 69029 

        

SAFETY

MAINTENANCE

BASIC WELDING

WELDING TIPS

SETUP

Maintenance and Service

TO PREVENT SERIOUS INJURY, FIRE AND BURNS: 

Unplug the Welder, rest the tool on a heat-proof, electrically non-conductive surface, and allow 

all parts of the Welder to cool thoroughly before service. 

 

1.  Periodically remove the Right and Left side panels, and using compressed air, blow out all dust from the interior.

2.  Store in a clean and dry location.

3. 

For optimal weld quality, clean and inspect the Contact points before each use. 

Troubleshooting

IMPORTANT!

Be CERTAIN to shut off the Welder, disconnect it from power, and discharge the Electrode Holder to ground 

before adjusting, cleaning, or repairing the unit.

Problem

Possible Cause

Solution

Power Switch Lights, but 

Welder Does Not Function 

When Switched ON

1.  Tripped thermal 

protection device. 

 

2.  Faulty connection.

1.  Reduce duration or frequency of welding periods 

to help reduce wear on the welder. 

Refer to 

Duty Cycle (Duration of Use)

 

on page 8.

2.  Qualified technician must check connection.

Power Switch Does Not 

Light When Switched On

Unit is not connected 

to outlet properly or 

outlet is unpowered

Verify the voltage at the outlet and the connection to 

the outlet. 

If voltage is not present at outlet, check circuit 

breaker/GFCI devices; if any are tripped, determine 

and remedy cause before resetting.  Verify that the 

circuit is designed to supply the required input

Weak Arc Strength

1.  Incorrect line voltage. 

2.  Improper gauge or length 

of extension cord.

1.  Check the line voltage and, if insufficient, have 

a licensed electrician remedy the situation.

2.  Extension cords are not recommended.  

If possible, eliminate the use of an extension cord.   

If an extension cord is needed, refer 

to the guidelines on page 5.

Welding Arc Not Stable

1.  Loose Electrode Handle 

cable or Ground cable.

2.  Damaged Electrode 

Handle or loose 

connection within 

Electrode Handle.

3.  Adjust current setting.

1.  Check to ensure that all connections are tight. 

2.  Have a qualified technician inspect and  

repair or replace, as necessary. 

 

3.  Make sure setting matches recommended setting.

Содержание 69029

Страница 1: ...ontinuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included When unpacking make sure that the product is int...

Страница 2: ...g 3 Place the welder on a stable location before use If it falls while plugged in severe injury electric shock or fire may result 4 Do not overreach Keep proper footing and balance at all times 5 Stay...

Страница 3: ...ts with open pockets or any clothing that can catch and hold molten metal or sparks 3 Keep clothing free of grease oil solvents or any flammable substances Wear dry insulating gloves and protective cl...

Страница 4: ...ng the hazard 7 Do not dispose of hot slag in containers holding combustible materials 8 After welding make a thorough examination for evidence of fire Be aware that easily visible smoke or flame may...

Страница 5: ...ity before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician do not use adapter plugs 1 The green wire inside the cord is connected to the grounding sys...

Страница 6: ...y allow moisture to penetrate the insulation resulting in electric shock Symbology Workpiece Ground Cable Electrode Cable Overheat Shutdown Indicator Cooling Fan Housing Ground Point V Volts Alternati...

Страница 7: ...lar tabs on the handle with the corresponding holes in the face shield and A press the tabs through the holes and then B slide the tabs forward from the back locking the round tab in place 2 Wear heav...

Страница 8: ...s an internal thermal protection system to help prevent this sort of over stress When the unit overheats it automatically shuts down and the Overload Light turns on The Welder automatically returns to...

Страница 9: ...h the electrode c Tap the surface with the electrode 7 When the arc ignites tilt the electrode forward and hold it near the workpiece After practice welding for a few seconds STOP and examine your wel...

Страница 10: ...a PIECE OF SCRAP can be tested by using the following procedure WEAR ANSI APPROVED SAFETY GOGGLES DURING THIS PROCEDURE WARNING This test WILL damage the weld it is performed on This test is ONLY an i...

Страница 11: ...ding edge of weld puddle Hold gun at proper angles 2 Insufficient weld heat Increase current 3 Dirty workpiece Clean workpiece down to bare metal EXCESS PENETRATION OR BURN THROUGH Weld droops on top...

Страница 12: ...USES AND SOLUTIONS TOP VIEW 1 Workpiece overheating Reduce current 2 Welding speed too slow Increase welding speed and ensure that welding speed is kept steady 3 Excessive material at weld Reduce amou...

Страница 13: ...duce wear on the welder Refer to Duty Cycle Duration of Use on page 8 2 Qualified technician must check connection Power Switch Does Not Light When Switched On Unit is not connected to outlet properly...

Страница 14: ...SK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Descripti...

Страница 15: ...Page 15 For technical questions please call 1 800 444 3353 SKU 69029 SAFETY MAINTENANCE BASIC WELDING WELDING TIPS SETUP Assembly Diagram...

Страница 16: ...so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take...

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