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Page 14

SKU 37793

For technical questions, please call 1-800-444-3353.

MAintenAnce

WARning!  Make sure the Power Switch of the Plunge Router is in its “oFF” position 

and that the tool is unplugged from its electrical outlet before performing any 

inspection, maintenance, or cleaning procedures.
Before each use,

 inspect the general condition of the Plunge Router.  Check for 

loose screws, misalignment or binding of moving parts, cracked or broken parts, 

damaged electrical wiring, and any other condition that may affect its safe operation.  

If abnormal noise or vibration occurs, have the problem corrected before further 

use.  

do not use damaged equipment.

Periodically recheck all nuts, bolts, and screws for tightness.
Store in a clean and dry location.
Keep air vents clean of dirt and debris at all times.

If any cracks appear on the Chip Deflector (53), replace immediately.

Keep clean and free of grease at all times.

Brush Replacement

Remove and check the carbon brushes regularly.  Replace when they wear down 

to the limit mark.  Keep the carbon brushes clean and free to slip in the holders.  

Both brushes should be replaced at the same time.

Set Power Switch to the Off position and unplug router from the electrical outlet.

Remove Knob (68) to allow access to Brush Holder Caps (35).

Using a screwdriver, remove the Brush Holder Caps.

Remove brush from Brush Holder Cap and replace with new one.

Insert brush and screw Brush Holder Cap back in.

PleASe ReAd tHe FolloWing cAReFullY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL 

AS A REFERENCE TOOL ONLY.  NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY 

REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO 

MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS 

OF THE PRODUCT.  IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT 

ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED 

TECHNICIANS AND NOT BY THE BUYER.  THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING 

OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, 

OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

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Содержание 37793

Страница 1: ... Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury Save this manual Copyright 2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tool...

Страница 2: ...ow may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away whi...

Страница 3: ...k of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when operating a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattenti...

Страница 4: ... use a damaged tool Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitab...

Страница 5: ...rloading the tool If the speed drops abnormally decrease the pressure on the bit immediately Do not apply excessive pressure to the router while cutting Always use sharpened bits If the bit stops abruptly or the bit becomes blocked remove the Router from the workpiece and shut it off Never start the Router while the bit is in contact with workpiece Allow the tool to reach its normal operating spee...

Страница 6: ...e Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Cryst...

Страница 7: ...ool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See 3 Prong Plug and Outlet Extension Cords Grounded tools require a three wire extensio...

Страница 8: ...ed by a qualified electrician before using it Protect the extension cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at full load EXTENSION CORD LENGTH 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 18 14 12 10 ...

Страница 9: ...er bits Lock Lever 26 Collet Nut 20 Loosen to left Tighten to right Bit Screw 32 Stopper Pole Hex Bolt 65 Stopper 57 Half Nut 18 Push down on the shaft Lock Lever 26 to keep the shaft stationary See photo above Using Wrench 5A loosen the Collet Nut 20 Insert the bit all the way into the Collet Cone 21 When using smaller shank bits insert the Collet Sleeve 2A into the Collet Cone then the bit throu...

Страница 10: ...crew 32 stopper pole makes contact with the Hex Bolt 65 The depth of cut can now be seen Upper Limit Adjustment The upper limit adjustment should be set so that the bit clears the stock material by approximately 1 2 inch Turn the Knob 68 to the correct upper limit and clamp in place using the Lock Lever 26 Screw the Nut 70 down the screw shaft until it seats firmly against the motor housing 5 Loos...

Страница 11: ...d to the Straight Guide to widen its operation This also prevents larger bits from striking the Straight Guide Using the Trimmer Guide The Trimmer Guide 3A is used to make cuts on curved material The guide roller rides the curve of the material Trimmer Guide 3A Fine Adjustment Screw A Wing Nut B Place the Trimmer Guide 3A on the Guide Holder with the wing nut Insert Guide Holder into the holes in ...

Страница 12: ...osen the screws on the router base Insert the Templet Guide and retighten screws Secure the templet to the work surface Place the router Templet Guide inside the templet Begin cutting sliding the router along the templet Note Bit Templet Guide 1A Distance Z Templet Guide 1A Outside Diameter The cut size may be slightly different from that of the templet Allow for the distance Z between the router ...

Страница 13: ...en not actually cutting Do not leave running Secure material to be routed Set router on material to be cut Verify there are no obstructions in the cutting path Verify Lock Lever 26 is loose Press the Power Switch 46 to the On position Hold firmly Router may try to twist from the torque of turning it on Hold router with both hands when cutting Allow bit to come to full speed slowly engage material ...

Страница 14: ... the limit mark Keep the carbon brushes clean and free to slip in the holders Both brushes should be replaced at the same time Set Power Switch to the Off position and unplug router from the electrical outlet Remove Knob 68 to allow access to Brush Holder Caps 35 Using a screwdriver remove the Brush Holder Caps Remove brush from Brush Holder Cap and replace with new one Insert brush and screw Brus...

Страница 15: ...ver 1 27 Hex Bolt M5x12 1 28 Cap 11 1 29 Retaining Ring R 12 1 30 Pin 6 1 31 Compression Spring 7 1 32 Screw M10x77 1 33 Countersunk Head Screw M4x14 4 34 Pan Head Screw M5x80 w washer 2 35 Brush Holder Cap 2 36 Carbon Brush 203 2 Part Description Qty 37 Cord Guard 1 38 Strain Relief 1 39 Tapping Screw 4x18 2 40 Cord 1 41 Bearing Box 1 42 Tapping Screw 4x18 2 43 Ball Bearing 629 2RS GB 1276 94 1 4...

Страница 16: ...Page 16 SKU 37793 For technical questions please call 1 800 444 3353 ASSEMBLY DRAWING ...

Страница 17: ...estions please call 1 800 444 3353 Accessories Parts List Part Description Qty 1A Templet Guide Dimensions A 37 64 B 5 8 C 33 64 1 2A Collet Sleeve 1 3A Trimmer Guide 1 4A Straight Guide 1 5A Wrench 1 6A Guide Holder 1 Accessories Parts ...

Страница 18: ... for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of...

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