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The 2002 GM 6.5L Diesel Engine Owner’s Manual Supplement for Trucks

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1 Features and Controls

This section explains how to start and operate your vehicle.

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1 Problems on the Road

This section tells what to do if you have a problem while driving, such as an overheated engine, etc.

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1 Service and Appearance Care

Here the manual tells you how to keep your vehicle running properly.

Содержание GMC 2002

Страница 1: ......

Страница 2: ...This section explains how to start and operate your vehicle 5 1 Problems on the Road This section tells what to do if you have a problem while driving such as an overheated engine etc 6 1 Service and...

Страница 3: ...l includes the latest information at the time it was printed We reserve the right to make changes in the product after that time without notice For Canadian Owners Who Prefer a French Language Manual...

Страница 4: ...if you have a problem Use this section along with the information in Section 2 of your owner s manual 2 2 Starting Your Diesel Engine 2 4 Engine Coolant Heater If Equipped 2 6 Instrument Panel Cluster...

Страница 5: ...dal to the floor while starting the engine Your vehicle won t start if the clutch pedal is not all the way down that s a safety feature Starting Your Engine 1 Turn your ignition key to RUN Observe the...

Страница 6: ...be there to see the coolant temperature gage This could damage your vehicle Don t let your engine run when you re not in your vehicle Cold Weather Starting Diesel Engine The following tips will help...

Страница 7: ...ur engine see Battery in the owner s manual Be sure you have the right oil for your engine and that you ve changed the oil at the proper times If you use the wrong oil your engine may be harder to sta...

Страница 8: ...to a properly grounded three prong 110 volt AC outlet If the cord won t reach use a heavy duty three prong extension cord rated for at least 15 amps 4 Before starting the engine be sure to unplug and...

Страница 9: ...2 6 Instrument Panel Cluster 3500HD model United States version shown Canada similar...

Страница 10: ...Canada similar Your instrument panel cluster is designed to let you know at a glance how your vehicle is running You ll know how fast you re going about how much fuel you have and many other things y...

Страница 11: ...trip odometer can tell you how far your vehicle has been driven since you last set the trip odometer to zero To reset the trip odometer fully press the reset button located near the trip odometer read...

Страница 12: ...Gages can indicate when there may be or is a problem with one of your vehicle s functions Often gages and warning lights work together to let you know when there s a problem with your vehicle When one...

Страница 13: ...sist your service technician in correctly diagnosing any malfunction NOTICE If you keep driving your vehicle with this light on after a while your emission controls may not work as well your fuel econ...

Страница 14: ...e vehicle Your dealer has the proper test equipment and diagnostic tools to fix any mechanical or electrical problems that may have developed Emissions Inspection and Maintenance Programs Some state p...

Страница 15: ...onic accelerator As a check to show you it s working this light comes on for a few seconds after the ignition is turned on Normally it will not come back on unless the ignition has been off for 30 sec...

Страница 16: ...s functioning properly and tells you when the engine is ready to be started For more details see Starting Your Diesel Engine in the Index Fuel Gage 3500HD Full Size Van The fuel gage when the ignition...

Страница 17: ...ated the tank was half full but it actually took a little more or less than half the tank s capacity to fill the tank D The gage moves a little when you turn a corner or speed up D The gage doesn t go...

Страница 18: ...ems that can occur on the road Use this section along with the information in Section 5 of your owner s manual 5 2 Engine Overheating 5 2 If Steam Is Coming From Your Engine 5 3 If No Steam Is Coming...

Страница 19: ...turn it off and get everyone away from the vehicle until it cools down Wait until there is no sign of steam or coolant before you open the hood If you keep driving when your engine is overheated the...

Страница 20: ...t the highest fan speed and open the window as necessary 3 If you re in a traffic jam shift to NEUTRAL N otherwise shift to the highest gear while driving D DRIVE D Full Size Van models or D AUTOMATIC...

Страница 21: ...the hood here s what you ll see 3500HD Models A Coolant Surge Tank B Engine Cooling Fan Full Size Van Models A Coolant Surge Tank B Engine Cooling Fan s If the coolant inside the coolant surge tank i...

Страница 22: ...stem CAUTION Heater and radiator hoses and other engine parts can be very hot Don t touch them If you do you can be burned Don t run the engine if there is a leak If you run the engine it could lose a...

Страница 23: ...w vehicle warranty How to Add Coolant to the Coolant Surge Tank NOTICE The diesel engine has a specific coolant fill procedure Failure to follow this procedure could cause your engine to overheat and...

Страница 24: ...burn you badly They are under pressure and if you turn the coolant surge tank pressure cap even a little they can come out at high speed Never turn the cap when the cooling system including the coola...

Страница 25: ...d get too hot but you wouldn t get the overheat warning Your engine could catch fire and you or others could be burned Use a 50 50 mixture of clean drinkable water and DEX COOLR coolant NOTICE In cold...

Страница 26: ...2 Turn the pressure cap slowly counterclockwise left until it first stops Don t press down while turning the pressure cap If you hear a hiss wait for that to stop A hiss means there is still some pres...

Страница 27: ...coolant on a hot engine 4 Fill with the proper mixture Add coolant until you see a steady stream of coolant coming from the bleed valve 5 Close the bleed valve 6 Rinse or wipe the spilled coolant from...

Страница 28: ...the upper radiator hose getting hot Watch out for the engine cooling fan s By this time the coolant level inside the coolant surge tank may be lower If the level is lower add more of the proper mixtur...

Страница 29: ...5 12 3500HD Models Full Size Van Models 9 Then replace the pressure cap Be sure the arrows on the pressure cap line up like this...

Страница 30: ...ant levels There is also technical information about your vehicle Use this section along with the information in Section 6 of your owner s manual 6 2 Diesel Fuel Requirements and Fuel System 6 15 Fill...

Страница 31: ...e police or other officials Diesel Engine Fuel NOTICE Diesel fuel or fuel additives not recommended in this manual could damage your fuel system and engine Your warranty wouldn t cover this damage And...

Страница 32: ...rers Association EMA has identified properties of an improved diesel fuel for better engine performance and durability Diesel fuels corresponding to the EMA Recommended Guideline on Premium Diesel Fue...

Страница 33: ...specifications CAN CGSB 3 517 93 Low Sulfur Diesel in Canada In addition the Engine Manufacturers Association EMA has identified properties of an improved diesel fuel for better engine performance an...

Страница 34: ...t gets contaminated fuel from its suppliers If this happens a WATER IN FUEL light will come on If it does the water must be drained Your dealer can show you how to do this It also should come on brief...

Страница 35: ...nes Move the vehicle to a warm location to thaw out Problem Recommended Action S At temperatures below freezing Full Size Van Drain fuel filter immediately If no water can be drained water may be froz...

Страница 36: ...odels 4 With the engine off open the water drain valve two to three turns The valve is located to the left of the engine oil fill cap when standing in front of the vehicle 5 Start the engine and allow...

Страница 37: ...e is off for the following step If the engine is running diesel fuel could spray out of the drain cap With the engine off open the drain cap one or two turns If no liquid comes out your vehicle needs...

Страница 38: ...nd you think that you ve run out of fuel do this 3500HD Models Full Size Van Models First open the fuel filter air bleed valve Briefly crank the engine and have someone watch the bleed valve If air co...

Страница 39: ...starter motor could damage it Keep doing this until you can just see some clear fuel at the air bleed valve If during this step the engine starts turn the ignition off and close the valve before rest...

Страница 40: ...See Engine Compartment Overview in the Index for more information on location 1 Apply the parking brake 2 Take off the fuel cap This releases vacuum or pressure in the tank 3 Unscrew and remove the ri...

Страница 41: ...n key to START for 10 to15 seconds Wait one minute for your starter to cool Do this until you can see clear fuel coming from the air bleed valve If no liquid comes out your vehicle needs service 9 Clo...

Страница 42: ...sen and remove the ring nut from the top of the filter head 7 Pull the element straight down and remove any dirt from the element sealing surface 8 Unscrew the water drain valve assembly from the orig...

Страница 43: ...d when the ring nut snaps into the locked position 13 Connect the water sensor electrical connector to the water sensor on the bottom of the filter Be sure the connector boot is sealed to the bottom o...

Страница 44: ...ck on turn it to the right clockwise until you hear a clicking sound Make sure you fully install the fuel cap If you need a new fuel cap be sure to get the right type Your dealer can get one for you I...

Страница 45: ...aner Filter Restriction Indicator E Crankcase Depression Regulator Valve CDRV F Automatic Transmission Dipstick If Equipped G Water Drain Valve H Engine Oil Fill Cap I Fuel Filter Under Engine Cover J...

Страница 46: ...ollowing A Battery B Surge Tank Pressure Cap C Automatic Transmission Dipstick D Engine Oil Dipstick E Engine Oil Fill Cap F Engine Cooling Fan G Engine Air Cleaner Filter H Power Steering Fluid Reser...

Страница 47: ...e 3500HD is located on the driver s side of the engine compartment The engine oil dipstick on the full size van is located at the center of the engine compartment See Engine Compartment Overview in th...

Страница 48: ...e capacity see Capacities and Specifications in the Index NOTICE Don t add too much oil If your engine has so much oil that the oil level gets above the proper operating range your engine could be dam...

Страница 49: ...best for your vehicle However you can use SAE 10W 30 if it s going to be colder than 32_F 0_C before your next oil change When it s very cold below 0_F 18_C you should use SAE 10W 30 to improve cold...

Страница 50: ...trips are less than 5 miles 8 km This is particularly important when outside temperatures are below freezing D Most trips include extensive idling such as frequent driving in stop and go traffic D Yo...

Страница 51: ...and disposal of oil products Used oil can be a threat to the environment If you change your own oil be sure to drain all the oil from the filter before disposal Never dispose of oil by putting it in...

Страница 52: ...eck the indicator If the area inside the clear section of the indicator is green no air filter service is required When the area inside the indicator is orange and CHANGE AIR FILTER appears the filter...

Страница 53: ...and the filter into the air cleaner housing Make sure that the duct fits properly into the housing Align the tab on the duct with the notch on the filter housing 5 Install the cover and fasten the tw...

Страница 54: ...r remove the three air cleaner assembly bolts 2 Then loosen the screw on the air intake hose clamp 3 Remove the air cleaner assembly from the vehicle 4 Slide the engine air cleaner filter assembly out...

Страница 55: ...fluid level if you have been driving D When outside temperatures are above 90_F 32_C D At high speed for quite a while D In heavy traffic especially in hot weather D While pulling a trailer To get the...

Страница 56: ...g brake applied place the shift lever in PARK P D With your foot on the brake pedal move the shift lever through each gear range pausing for about three seconds in each range Then position the shift l...

Страница 57: ...r s side For full size van models this dipstick is located near the center of the engine compartment See Engine Compartment Overview in the Index for more information on location 1 Flip the handle up...

Страница 58: ...uid only after checking the transmission fluid while it is hot A cold check is used only as a reference If the fluid level is low add only enough of the proper fluid to bring the level up to the HOT a...

Страница 59: ...OOLR coolant will D Give freezing protection down to 34_F 37_C D Give boiling protection up to 265_F 129_C D Protect against rust and corrosion D Help keep the proper engine temperature D Let the warn...

Страница 60: ...engine could get too hot but you wouldn t get the overheat warning Your engine could catch fire and you or others could be burned Use a 50 50 mixture of clean drinkable water and DEX COOLR coolant NO...

Страница 61: ...ed on the passenger s side at the rear corner of the engine compartment 3500HD Full Size Van On full size van models the coolant surge tank is located near the center of the engine compartment See Eng...

Страница 62: ...rk for full size van models United States Canada If the light comes on and stays on it means you re low on engine coolant Adding Coolant If you need more coolant add the proper DEX COOLR coolant mixtu...

Страница 63: ...Compartment Overview in the Index for more information on location NOTICE Your surge tank pressure cap is a unique 15 psi 105 kPa pressure type cap for use with surge tank cooling systems only It mus...

Страница 64: ...els only 2 3500HD and Full Size Van Models All quantities are approximate After refill the level MUST be checked as outlined under Engine Cooling System in Section 5 Engine Oil Capacity Engine VIN Eng...

Страница 65: ...er TP1263 Surge Tank Cap RC33 For operation in extremely dirty or dusty environments use A1236C for full size van models ACDelcoR part number 3500HD Engine 6 5L VIN F Oil Filter PF1218 Air Cleaner A13...

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