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7. General Safety Instructions 

 

Warning! When using electric tools basic safety precautions should always be adhered to. This 
will help to reduce accidents whilst working on the machine. Below is a brief guide: 
 
1. Keep your area clean. 
  - Cluttered areas increase the risk of an accident. 
 
2. Review your area of work. 
  - 

Don’t expose the machine or parts to rain

 
3. Keep the area of work well lit. 
  - A poorly lit workplace increases the risk of an accident happening.

 

 
4. Guard against electric shock. 
  -

 

Avoid body contact with an earthed or grounded surface (e.g. pipes, radiators, ranges, 

refrigerators...etc)

 

 

5. Keep children away from the machine. 
  -  Children can possibly harm themselves on heavy machinery, so it would be best to keep 
them away from any possible danger that may occur. 
 
6. Store idle tools. 
  -When not in use your tools should be stored in a out of the way storage area, that is kept dry. 

 

7. Use the right tools. 
  -You will accomplish your job at a better and safer rate. 

 

8. Don’t force the tools. 
  - It will do the job better and safer at the rate for which it was intended. 
 
9. Dress properly. 
   - 

Don’t wear loose clothing or jewellery, as they can be caught in moving parts. Rubber gloves 

and non-skid footwear are recommended when working outdoors. Wear protective hair covering 
to contain long hair. 
 
10. Use safety glasses. 
   - It would be wise to also use a facemask, if the work being done is dusty. 
 
11. Connect dust extraction equipment. 
  - If devices are provided for the connection of extraction and collection equipment, ensure that 
they are properly connected and used. 
 
12. Do not abuse the cord. 
   - Never carry a tool by the cord or yank the cord, as it will disconnect it from the socket. Keep 
the cord away from heat, oil and sharp edges. 
 
13. Secure work. 
  - Use a clamp or a vice to hold the work. You can then start using your hands. 

       
 

 

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Содержание Conquest Super Mill

Страница 1: ...Conquest Super Mill Instruction Manual Chester UK Ltd Clwyd Close Hawarden Industrial Park Hawarden Chester CH5 3PZ Tel 01244 531631 sales chestermachinetools com www chestermachinetools com...

Страница 2: ...nk 3 3 Mechanics Lubrication 4 Machine Structure 4 1 External Features 4 2 Assembly and Parts 5 Mechanism Adjustment 5 1 Installation and Removal of the Taper Shank 5 2 Travel Adjustment 5 3 Adjust Ti...

Страница 3: ...is followed as indicated in this manual Some Important Safety Information The noise level during the operation of this machine is between 70 75dB A The temperature range suitable for the operation and...

Страница 4: ...to purchase these can ensure that you work more accurately and efficiently as you change the cutter upon your work demands 1 1 Machine Specifications Max Table Travel 300mm 12 Max Cross Slide 100mm 5...

Страница 5: ...ith 4 M10 Bolts and Nuts 2 2 Preparation Before Installation 1 Remove all the fixing equipment and clean around the machine once located in place 2 Ensure that the supplied voltage is suitable for the...

Страница 6: ...onductor plugs and switches etc for faults Yearly Maintenance 1 After maintenance make a record 2 Before replacing any faulty parts stop the machine 3 Maintenance and repair should be done on a regula...

Страница 7: ...rication After you have finished your work clean the worktable and lubricate accordingly 7 USE LUBRICATING OIL USE LUBRICATING GREASE 1 Basement and saddle seat slide face 1 X Axis feeding screw saddl...

Страница 8: ...ure 8 A Motor B Headstock housing spindle C Chuck D Longitudinal feed handle wheelE Working table F Saddle G Cross feed hand wheel H Base I Connecting strut J Controller K Fuselage L Limit block M Cus...

Страница 9: ...4 2 Assembly and Parts LONGITUDINAL Y AXIS CROSS X AXIS 9...

Страница 10: ...VERTICAL Z AXIS 10...

Страница 11: ...SPINDLE GEAR BOX 11...

Страница 12: ...241 S 17 Cap screw M6 X 16 6 241 S 53 Retaining ring 12 1 241 S 18 Y axis bearing seat 1 241 S 54 Ball 5 0 1 241 S 19 Working table 1 241 S 55 Spring 0 8 X 0 8 X 10 1 241 S 20 Y axis feeding screw 1 2...

Страница 13: ...241 S 131 Flat screw M5 X 8 1 241 S 92 Spring steel 1 0 1 241 S 132 Round screw M5 X 8 1 241 S 93 Small hand wheel 1 241 S 133 Lamp 1 241 S 94 Screw M4 X 14 1 241 S 134 Speed control knob 1 241 S 95...

Страница 14: ...l cloth 5 Insert the fixing pin d on the spindle sleeve 6 Use 14 open end wrench c to tight clockwise spindle draw bar b for fixing the taper shank 7 Pull out the fixing pin 8 Install the protective c...

Страница 15: ...handle 4 Travel position can refer to the ruler on the fuselage rotary 5 3 Adjust Tip Angle of Head 1 Disconnect the machine from the main power source before you make any adjusts to the machine 2 Sec...

Страница 16: ...the replacement of chuck tool Adjust appropriately and tighten 2 Select the appropriate speed NB When engaging the spindle don t change the high low speed 3 Use the press cake or fixture to set the wo...

Страница 17: ...Operation 1 Consuming alcohol drugs or operating the machine whilst on strong medicines is not recommended 2 The wearing of loose clothing whilst working on the machine is not recommended 3 Attach th...

Страница 18: ...r tools should be stored in a out of the way storage area that is kept dry 7 Use the right tools You will accomplish your job at a better and safer rate 8 Don t force the tools It will do the job bett...

Страница 19: ...e outdoors ensure to check that that the cables are intended for outdoor use 20 Check for damaged parts Before any further use of the tool guard or part of the machine should be firstly checked to see...

Страница 20: ...the machine 4 Make sure the emergency Stop switch A left beside the electrical box is in OFF position before plugging in the cord 5 Disconnect the tools from the power source before servicing and cha...

Страница 21: ...W speed ranges whilst the machine is in motion 2 Starting Under Normal Conditions 1 Take all the necessary precautions previously stated also ensure that the workpiece is firmly fixed 2 Set the Speed...

Страница 22: ...8 2 Electrical Circuit Diagram 220V 240V 22...

Страница 23: ...105V 115V 23...

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