Cheonsei KEMPION PDS Series Скачать руководство пользователя страница 15

15

Problem

Cause

Action

Pump does

not work

The circuit breaker opens or the fuse is burnt

Look into the cause and take action

Cables are broken

Connect or replace

Wrong wiring

Check the wiring diagram

Low voltage

Investigate and take action

Poor insulation

Replace

The bearing becomes damaged

Check and replace

The reduction gear gets damaged

Check and replace

Pump work,  

but does

not discharge 

fluid

The supply tank is empty.

Refill fluid

Cavitation occurs in the fluid

Check the NPSH and take action

Air gets in at the suction-side pipe

Inspect and repair piping

The suction pipe gets clogged

Wash piping and check the condition of the fluid

The ball seat gets blocked by foreign matter

Wash & check and then install the strainer

The safety valve leaks

Re-adjust the preset pressure. Inspect and repair

Pump produces

insufficient

amount of

discharge

The motor rotates very slowly

Check the wiring for voltage and frequency

The amount of discharge was not calibrated 

correctly

Check the measurement method and measuring 

instruments

Insufficient suction pressure

Increase the water level of the supply tank and 

enlarge the pipe’s diameter

Insufficient discharge pressure

Install a back pressure valve

The suction pipe gets clogged

Clean the piping and check if the fluid flows 

properly

Air comes into the suction pipe

Inspect and repair the piping

The ball seat and/or check ball become dirty 

or damaged

Clean or replace

The piping or pump leaks at joints

Inspect and repair

The O-ring of the valve gets damaged or 

defective

Replace

The constant velocity cam gets worn

Replace

The diaphragm becomes obsolescent or 

damaged

Replace

Cavitation occurs in the fluid

Examine the NPSH and take action

Lubicant leaks

The oil seal gets damaged

Replace 

The lubricant gets contaminated

Check for causes and replace

Fluid leaks a lot

The pressure gauge has broken down

Replace 

The diaphragm gets damaged

Replace 

The valve’s O-ring gets impaired and in poor 

condition

Replace

There is much

noise and

excessive

heat

The atmospheric temperature is high

Improve the installation condition

The suction pipe is clogged

Wash the pipes

The bearing is damaged

Check and replace

The reduction gear is damaged

Check and replace

Cavitation occurs in the fluid

Examine the NPSH and take action

Lubricant is insufficient or overflowing

Drain or refill the lubricant to the specified level

The constant velocity cam gets worn

Check and replace

The lubricant used is of different specification Replace it with a specified lubricant

The motor gets overloaded

Inspect and adjust the discharge pipe system

The power supplied is improper

Check and repair

The drive does not work smoothly

Check if it has any driving parts worn out or 

corroded. 

 Notes 1. Conduct inspections regularly to keep the pulse rate stable. 

 

2.  Refer to the User Manual for any problems relating to the BLDC M/C unit, and contact us if you want 

to have more information. 

12

  Cause & Action of Problem

Содержание KEMPION PDS Series

Страница 1: ...PDS Series Pulseless Diaphragm Pumps Instruction Manual www cheonsei co kr METERING PUMPS...

Страница 2: ......

Страница 3: ...struction manual at the place where you can see it easily 1 Notice for Safety 4 2 Confirmation of Product 5 3 General 5 4 Model Code 6 5 Standard Liquid End Material 6 6 Specification 7 7 Performance...

Страница 4: ...or FC 0 80 if Liquid End material is SS Piping pressure Below the max discharge pressure indicated on the Specifications Pressure over the allowable one may cause damage to the product so install safe...

Страница 5: ...op Provide adequate protection against freezing the pump and piping during winter season Make proper protection in consideration of indeliberate leakage from damage of pump Piping Dispose of waste pum...

Страница 6: ...0 1 a b MODEL PDS PULSELESS DIAPHRAGM METERING PUMP DIS CAPACITY 5 5 5 L min 10 10 5 L min LIQUID END MATERIAL a Head P PVC F PVDF S STS316 X Special b Check Ball C CERAMIC S STS316 X Special CONNECTI...

Страница 7: ...20mA Operating Over Current Err Relay Contact Output Effective Flow Control Range of Discharge Capacity Effective Flow Control Range of Discharge Capacity Others RATIO Setting range 0 100 based on re...

Страница 8: ...nd Structure Gearbox flange Motor Joint Cover Attachment Gearbox Bed Head A B Cam Guide shaft Diaphragm rear Discharge Suction Head Check ball Diaphragm front Slider Diaphragm rod 40 1800 600 1200 0 2...

Страница 9: ...tion discharge condition Piping should be short and less bending as far as possible and be careful not to make the cavity at which air stay Install piping support lest piping load fall on the pump Esp...

Страница 10: ...tion piping in order to prevent air inflow into the piping Discharge rate of pump can be destabilized by air Inflow into the piping Make piping length of suction side as short as possible If it is too...

Страница 11: ...ion of the diaphragm using the relay of the detector Do wiring to the terminal block of the detector in reference to the following instruction Input Power DC24V 300mA Relay Spec SPDT 2A DC30V Cable St...

Страница 12: ...est run for 30minutes Caution When the ambient temperature is low overload may occur temporarily due to low temperature of lubricant Wait until the lubricant temperature increases with no load If ther...

Страница 13: ...lume under actual running condition with measuring device such as mass cylinder If discharge volume had no fluctuation after repeated measurements the pump is judged to be running normally When the di...

Страница 14: ...p from dust and or corrosion Check foreign substances lay on the Check Valve before restarting the pump 11 4 Other Maintenance When diluted liquid is used at freezing place in the winter install heat...

Страница 15: ...check ball become dirty or damaged Clean or replace The piping or pump leaks at joints Inspect and repair The O ring of the valve gets damaged or defective Replace The constant velocity cam gets worn...

Страница 16: ...ion side and discharge side joints Disassemble the joints in reference to 13 1 Unscrew the wrench bolts and separate the front cover Loosen the hexagon nut holding the guide bar using a spanner and di...

Страница 17: ...s time rotate it counter clockwise to disassemble the diaphragm When the diaphragm displays any sign of abrasion or impairment replace it with a new one Assembly Assemble it in the reverse order of di...

Страница 18: ...ty period Trouble of using by careless handling Trouble or damage due to using non designated part reconstructing the pump arbitrarily Trouble by fire or natural disaster Notes 1 The each quantity is...

Страница 19: ...due to choking the valve with debris or closing the valve the safety valve will open automatically to relieve the pressure Relief valve prevents pump and piping from damages 18 1 Check Valve Model PDS...

Страница 20: ...CSME I 01 2019 10 21 40 ANSANTECOM GIL SANGNOK GU ANSAN SI GYEONGGI DO KOREA Phone 82 31 508 1003 Fax 82 31 419 3223 E mail cheonsei cheonsei co kr Homepage http www cheonsei co kr...

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