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Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas OFF at control knobs and LP cylinder.

2. Remove cooking grates and flame tamers. 

3.

Remove carryover tubes and burners.

4.

5.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A)

Bend a stiff wire (a light weight coat hanger works well) 
into a small hook. Run the hook through each burner 
tube several times.

(B)

Use a narrow bottle brush with a flexible handle (do not 
use a brass wire brush), run the brush through each 
burner tube several times.

(C) Wear eye protection: 

Use an air hose to force air into 

the burner tube and out the burner ports. Check each 
port to make sure air comes out each hole.

6.

Wire brush entire outer surface of burner to remove food 
residue and dirt.

7.

Clean any blocked ports with a stiff wire such as an open 
paper clip.

8.

Check burner for damage, due to normal wear and corrosion 
some holes may become enlarged. If any large cracks or 
holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

 9. Attach electrode to burner.
10. Carefully replace burners.
11. Attach burners to brackets on firebox.
12. Reposition carryover tubes and attach

to burners. Replace flame tamers and
cooking grates.

CAUTION

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturers.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

Firebox

Carryover 

tube

Firebox

burner

bracket

Electrode

SPIDER ALERT!

VALVE

CONTROL PANEL

SPIDER WEBS

INSIDE VENTURI

If you notice that your grill is getting hard to light or that the 
flame isn’t as strong as it should be, take the time to check and 
clean the venturi’s.

In some areas of the country, spiders or small insects have been 
known to create “flashback” problems. The spiders spin webs, build 
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of 
gas to the burner. The backed-up gas can ignite in the venturi behind 
the control panel. This is known as a flashback and it can damage 
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and 
venturi assembly should be removed from the grill and cleaned 
before use whenever the grill has been idle for an extended period.

BURNER

SPIDER AND WEBS

INSIDE BURNER TUBE

Correct

burner-to-valve

engagement

Detach electrode from burner. 

NOTE:

 Removal/Detachment method will depend on the 

burner configuration. See different configurations in 
illustrations below.

Remove screws

Firebox

Carryover tube

Firebox burner

bracket

Pry off 
electrode with 
a flat blade 
screwdriver

Electrode

14

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Страница 1: ...Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have questions or need assi...

Страница 2: ...means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from...

Страница 3: ...lectrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical...

Страница 4: ...u can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas r...

Страница 5: ...ath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Страница 6: ...e applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in water...

Страница 7: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Страница 8: ...Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinde...

Страница 9: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Страница 10: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Страница 11: ...mes regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic b...

Страница 12: ...h burner 9 Once each burner has ignited turn knobs to desired setting each burner gas at LP cylinder repeat lighting procedure NOTE Your grill may NOT be equipped with a Sideburner Ignitor Lighting s...

Страница 13: ...mulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scr...

Страница 14: ...grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill...

Страница 15: ...r for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial...

Страница 16: ...1 LEFT SIDE SHELF F SB Z 1 DRIP PAN F SB AA 1 SIDEBURNER GRATE BB 1 ELECTRODE F SB CC 1 ELECTRODE WIRE F SIDEBURNER DD 1 SIDEBURNER LID EE 1 SIDEBURNER FF 1 SIDEBURNER VALVE CLIP GG 1 CONTROL PANEL F...

Страница 17: ...II M TT NN K BB AA Z Y X FF U F F F F EE DD L RR YY PP VV WW MM XX ZZ LL L M QQ OO AAA SS J BBB BBB ZZ WW TT RR KK KK W V Q UU CCC O W W W V V V V B B B B KK KK KK M M M M M L L L L L DDD EEE EEE FFF...

Страница 18: ...with cut out hole for LP cylinder on left 1 2 1 4 20 Flange Nut Qty 6 Place lower back panel between side panels as shown Attach to left and right side panels with 4 8x3 8 sheet metal screws Then att...

Страница 19: ...helf with 8x3 8 sheet metal screws 4 Attach to left and right side panels with nuts Place front door brace as shown 1 4 20x2 3 8 machine screws and 1 4 20 flange Sheet Metal Screws Qty 2 8x3 8 Front D...

Страница 20: ...ters are secured at the front After all 4 casters are secure remove the Caster Pin and save for future maintenance B Stand cart upright Attach weight block to bottom shelf with 2 1 4 20x2 machine scre...

Страница 21: ...e cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws This step requires two people to lift and position grill head onto cart 1 4 20x1 2 Screw Qty 4 Grill Head...

Страница 22: ...h the right side shelf with 1 7mm fiber washer and 1 4 20x1 2 screw as shown B Attach right side shelf with 1 4 20 flange nuts as shown D 8 1 4 20x1 2 Screw Qty 6 7mm Lock Washer Qty 2 Sheet Metal Scr...

Страница 23: ...fiber washers and 1 4 20x1 2 screws as shown B At back of firebox attach the sideburner shelf with 1 7mm fiber washer and 1 4 20x1 2 screw as shown A Attach sideburner shelf with 1 4 20 flange nuts as...

Страница 24: ...sideburner with wing nut B Hook venturi clip to sideburner tube and around manifold Attach sideburner ignitor wire C Press sideburner control knob onto valve stem D Place grate onto sideburner shelf E...

Страница 25: ...mm flat washers and 5mm lock washers A Insert hinge pin on bottom shelf into hole in door Press upper hinge pin in front door brace align hinge hole on top of door and release hinge pin into door Left...

Страница 26: ...ning front to back If pivot and leg wires are on top Warming Rack is installed upside down Unscrew ignitor cap and place AA battery into ignitor slot with positive end facing outward Screw ignitor cap...

Страница 27: ...arge hole on left side panel CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire LP Tank LP Cylinder not included Always keep LP cylin...

Страница 28: ...dle Insert the spit rod through rotisserie forks as shown C Insert the motor end of the rotisserie into motor side rotisserie bracket The handle end rest onto handle side rotisserie bracket as shown D...

Страница 29: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Страница 30: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Страница 31: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Страница 32: ...NOTES 32...

Страница 33: ...NOTES 33...

Страница 34: ...NOTES 34...

Страница 35: ...LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE...

Страница 36: ......

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