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5

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LP cylinder valve. Turn 

coupling nut counterclockwise by hand only - do not use 
tools to disconnect. Loosen cylinder screw beneath 
bottom shelf or disconnect other retention means, then lift 
LP cylinder up and and out of cart. Install safety cap onto 
LP cylinder valve.  Always use cap and strap supplied 
with valve. 

Failure to use safety cap as directed may 

result in serious personal injury and/or property 
damage. 

•A disconnected LP cylinder in storage or being 

transported must have a safety cap installed (as 
shown).  Do not store an LP cylinder in enclosed 
spaces such as a carport, garage, porch, covered patio 
or other building. Never leave an LP cylinder inside a 
vehicle which may become overheated by the sun.

•Do not store an LP cylinder in an area where children play.

OPD Hand Wheel

LP (Liquefied Petroleum Gas)

LP gas is nontoxic, odorless and colorless when 

produced.

 For Your Safety

, LP gas has been given an 

odor (similar to rotten cabbage) so that it can be smelled. 

LP gas is highly flammable and may ignite unexpectedly 

when mixed with air.

LP Cylinder Filling

Use only licensed and experienced dealers.

LP dealer 

must purge new cylinder

 before filling.

Dealer should 

NEVER

 fill LP cylinder more than 80% of 

LP cylinder volume. Volume of propane in cylinder will 
vary by temperature.

A frosty regulator indicates gas overfill. Immediately close 

LP cylinder valve and call local LP gas dealer for 
assistance.

•Do not release liquid propane (LP) gas into the 

atmosphere. This is a hazardous practice.

•To remove gas from LP cylinder, contact an LP dealer or 

call a local fire department for assistance. Check the 
telephone directory under “Gas Companies” for nearest 
certified LP dealers.

LP Cylinder Valve

Retainer Strap

Safety Cap 

LP Cylinder   

•The LP cylinder used with your grill must meet 

the following requirements:

Use LP cylinders only with these required 

measurements: 12" (30.5cm) (diameter) x 18" (45.7 
cm) (tall) with 20 lb. (9 kg.) capacity maximum.

•LP cylinders must be constructed and marked in 

accordance with specifications for LP cylinders of the 
U.S. Department of Transportation (DOT) or for Canada, 
CAN/CSA-B339, cylinders, spheres and tubes for 
transportation of dangerous goods, Transport Canada 
(TC). See LP cylinder collar for marking.

LP cylinder valve must have:

•Type 1 outlet compatible with 

regulator or grill.

•Safety relief valve.

•UL listed Overfill Protection Device (OPD). This OPD 

safety feature is identified by a unique triangular hand 
wheel. 

Use only LP cylinders equipped with this 

type of valve.

•LP cylinder must be arranged for vapor withdrawal 

and include collar to protect LP cylinder valve. 
Always keep LP cylinders in upright position 
during use, transit or storage.

LP cylinder in upright position for 
vapor withdrawal

 

USE AND CARE

LP Cylinder Exchange

•Many retailers that sell grills offer you the option of 

replacing your empty LP cylinder through an exchange 
service. Use only those reputable exchange companies 
that inspect, precision fill, test and certify their cylinders. 

 

Exchange your cylinder only for an OPD safety 
feature-equipped cylinder as described in the "LP 
Cylinder" section of this manual.

Always keep new and exchanged LP cylinders in upright 

position during use, transit or storage.

Leak test new and exchanged LP cylinders BEFORE 

connecting to grill.

•Place safety cap on cylinder valve outlet whenever the 

cylinder is not in use. Only install the type of safety cap 
on the cylinder valve outlet that is provided with the 
cylinder valve. Other types of caps or plugs may result in 
leakage of propane.

LP Cylinder Leak Test

For your safety

Leak test must be repeated each time LP cylinder is 

exchanged or refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-ventilated 

area, away from ignition sources such as gas fired or 
electrical appliances. During leak test, keep grill away 
from open flames or sparks.

•Use a clean paintbrush and a 50/50 mild soap and water 

solution. Brush soapy solution onto areas indicated by 
arrows in figure below.

 Do not use household cleaning agents.

 Damage to 

gas train components can result.

WARNING

If 

“growing”

 bubbles appear do not use or move the LP 

cylinder. Contact an LP gas supplier or your fire 
department!

Connecting Regulator to the LP Cylinder

1.

LP cylinder must be properly secured onto grill. (Refer 

to assembly section.)

2.

Turn all control knobs to the OFF position.

3.

Turn LP cylinder OFF by turning hand-wheel clockwise 

to a 

full stop

.

4.

Remove the safety cap from LP cylinder valve. Always 

use cap and strap supplied with valve.

OPD Hand Wheel

Safety Relief Valve

Strap and Cap

Type 1 outlet with 
thread on outside

ck

w

o

l

is

C

e

 

f

f

O

Do not use a POL transport 
plug (plastic part with 
external threads)! It will 
defeat the safety feature of 
the valve.

5.

Hold regulator and insert nipple into 

LP cylinder valve. Hand-tighten the 
coupling nut, holding regulator in a 
straight line with LP cylinder valve 
so as not to cross-thread the 
connection.

Nipple has to be centered 
into the LP cylinder valve.

Straight

Hold coupling nut 
and regulator as 
shown for proper 
connection to LP 
cylinder valve.

6.

Turn the coupling nut clockwise and tighten to a full stop. 

The regulator will seal on the back-check feature in the 
LP cylinder valve, resulting in some resistance. 

An 

additional one-half to three-quarters turn is required 
to complete the connection. Tighten by hand only – 
do not use tools.

NOTE:

If you cannot complete the connection, disconnect 
regulator and repeat steps 5 and 6. If you are still unable 
to complete the connection, 

do not use this regulator!

DANGER

• Do not insert any tool or foreign object into the valve 

outlet or safety relief valve. You may damage the 
valve and cause a leak. Leaking propane may result 
in explosion, fire, severe personal injury, or death.

Coupling nut

Содержание 463722714

Страница 1: ...C 23G3 463722714 10 14 13 G305 001 390802 during assembly please call 1 800 241 7548...

Страница 2: ...orized replacement parts supplied by manufacturer Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel r...

Страница 3: ...leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If th...

Страница 4: ...accessories Please visit charbroil com for a complete list of Gear Trax accessories Available on most models VISIT CHARBROIL COM FOR ALL YOUR GRILLING NEEDS Cooking surfaces Ensure no loose bristles...

Страница 5: ...rs that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their...

Страница 6: ...move coupling nut before moving LP cylinder from specified operation position If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once De...

Страница 7: ...tains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s high quality appear...

Страница 8: ...limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone ot...

Страница 9: ...2 CART LEG UPPER 15 1 SIDE BRACE 16 1 RIGHT FRONT LEG CURVED 17 1 RIGHT BACK LEG STRAIGHT 18 1 LEFT BACK LEG STRAIGHT 19 1 LEFT FRONT LEG CURVED 20 2 BACK BRACE 21 2 SUPPORT BRACKET 22 1 LEFT FIREBOX...

Страница 10: ...10 PARTS DIAGRAM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 20 21 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 40 41 42 43 44 45 46...

Страница 11: ...the porcelain coating to crack and break resulting in exposed metal that will be prone to rust 1 Hitch Pin Qty 2 Hinge Pin Qty 2 10 24x1 1 4 Machine Screw Qty 1 10 24 Flange Nut Qty 1 A B C D A B 2 1...

Страница 12: ...12 A B B A A 26 20 20 B A 16 19 18 17 18 17 3 4 10 24x2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 B 10 24x1 1 4 Machine Screw Qty 8 10 24 Flange Nut Qty 8...

Страница 13: ...13 30 8x3 8 Sheet Metal Screw Qty 3 A A 1 Hitch Pin Qty 1 A A B B 20 28 38 38 19 18 Wheel Bushing Qty 1 B B 5 6 26...

Страница 14: ...14 A B 25 23 22 A A 2 7 8 10 24x2 Machine Screw Qty 8 10 24 Flange Nut Qty 8 10 24x1 2 Machine Screw Qty 2 24 24 22 25 15 1ST 2ND 1ST 22 2ND 3RD 25 A A B B A 22...

Страница 15: ...15 9 A B 9 B A 10 10 24X3 8 Wing Screw Qty 1 A 10 24 Flange Nut Qty 2 10 24x1 2 Machine Screw Qty 2 A 22 15 31 15...

Страница 16: ...6 11 D B A B C 3 1 3 1ST 31 23 22 39 39 D C B C D B 2ND 3RD 3RD 3RD 3RD 31 4 2 A 10 24x1 1 4 Machine Screw Qty 4 5X15 Fiber Washer Qty 10 B C 10 24 Flange Nut Qty 8 D 10 24x1 2 Machine Screw Qty 6 3 2...

Страница 17: ...4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut Qty 4 8x3 8 Sheet Metal Screw Qty 4 A 10 24x1 2 Machine Screw Qty 4 D B B C F Side Shelf Bushing Qty 4 E 1ST D E 12 8 13 F 2ND 7 11 10 8 12 13 3RD 3RD 3...

Страница 18: ...Wing Nut Qty 1 8x3 8 Sheet Metal Screw Qty 3 D 8 32x3 8 Machine Screw Qty 2 5x9 Fiber washer Qty 4 C B B A C 7 37 B B D 1ST 35 37 36 2ND D A 3RD 3RD 3RD 3RD 24 24 35 36 24 2 4TH 34 39 E E E Sideburner...

Страница 19: ...Qty 4 10 24 Flange Nut Qty 4 C 5X15 Fiber Washer Qty 8 B A 10 24x1 2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 5X15 Fiber Washer Qty 10 B A Insulation Washer Qty 2 10 24 Wing Nut Qty 2 C D E 40 A C...

Страница 20: ...20 16 1 Hitch Pin Qty 2 Hinge Pin Qty 2 A B B B B A 5 41 45 32 17...

Страница 21: ...21 19 33 32 18...

Страница 22: ...2ND 3RD 21 24 9 Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of re CAUTION...

Страница 23: ...cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regula...

Страница 24: ...match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still l...

Страница 25: ...25 NOTES...

Страница 26: ...26 NOTES...

Страница 27: ...27...

Страница 28: ......

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