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Troubleshooting - Integrated Electronic Ignition

Problem (Ignition)

SECTION I

No sparks appear at 
any electrodes when 
burner control knobs 
are turned to     ; no 
noise can be heard 
from spark module.

SECTION II

No sparks appear at 
any electrodes when 
burner control knobs 
are turned to     ; noise 
can be heard from 
spark module.

SECTION III

Sparks are present 
but not at all 
electrodes and/or not 
at full strength

Possible Cause

•Battery not installed 

properly.

•Dead battery.

•Battery cap not 

installed properly.

•Faulty spark module.

•Output lead 

connections not 
connected.

•Electrode tip not in 

proper position.

•Output lead 

connections not 
connected.

•Arcing to grill away 

from burner(s).

•Weak battery.

•Electrodes are wet.

•Electrodes cracked or 

broken “sparks at 
crack”.

Check Procedure

•Check battery orientation.

•Has battery been used 

previously?

•Check to ensure battery cap 

is fully engaged. 

•If no sparks are generated 

with new battery and good 
wire connections, module is 
faulty.

•Are output connections on 

and tight?

•Are the electrode tips 

pointing in the right 
direction? Is the gap too big?

•Are output connections on 

and tight?

•If possible, observe grill in 

dark location. Operate 
ignition system and look for 
arcing between output wires 
and grill frame.

•All sparks present but weak 

or at slow rate.

•Has moisture accumulated 

on electrode and/or in burner 
ports?

•Inspect electrodes for 

cracks.

Prevention/Solution

•Install battery (make sure that 

 and “–”  

connectors are oriented correctly, with “+” end up 
and “–” end down.)

•Replace battery with new AA-size alkaline battery.

•Remove battery cap and reinstall, making sure it 

can be fully engaged.

•Replace spark module assembly.

•Remove and reconnect all output connections at 

module and electrodes.

Main Burners:
•Tip of electrode should be pointing toward port hole 

in burner. The distance should be 1/8” to 3/16”. 
Adjust if necessary.

Sideburner:
•Tip of electrode should be pointing toward gas port 

opening on burner. The distance should be 1/8” to 
3/16”. Adjust if necessary.

•Remove and reconnect all output connections at 

module and electrodes.

•If sparks are observed other than from burner(s), 

wire insulation may be damaged. Replace wires.

•Replace battery with a new AA-size alkaline battery.

•Use paper towel to remove moisture.

•Replace cracked or broken electrodes.

“+”

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Страница 1: ...D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D...

Страница 2: ...g means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away fro...

Страница 3: ...f 3 Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for us...

Страница 4: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Страница 5: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Страница 6: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution on...

Страница 7: ...is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notic...

Страница 8: ...ll while lighting 3 Open lid during lighting 4 Place match into match holder hanging from side of cart Light match place into lighting hole on right or left side of firebox 5 Push in and turn far righ...

Страница 9: ...instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3 Remove s...

Страница 10: ...10...

Страница 11: ...of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement w...

Страница 12: ...ELD F ELECTRONIC MODULE CC 1 IGNITOR WIRE F SIDEBURNER DD 1 LOWER PANEL REAR CART EE 2 GROMMET FF 1 HEAT SHIELD F TANK GG 1 FRONT BRACE LEFT HH 1 FRONT BRACE RIGHT II 1 BOTTOM SHELF JJ 2 CASTER LOCKIN...

Страница 13: ...I J K L M N O P Q R S T U V W W W X Y Z AA BB CC DD EE FF GG HH II JJ KK LL MM NN OO OO OO PP QQ AAA AAA BBB CCC DDD EEE FFF GGG HHH III JJJ KKK LLL MMM NNN OOO PPP PPP RR SS TT UU VV WW XX YY ZZ ZZ U...

Страница 14: ...2 screw two 7mm flat washers and two7mm lock washers at the rear shelf flange shown C Attach three 1 4 20x1 2 screws 7mm flat washers and 7mm lock washers to front shelf flange shown D Only right shel...

Страница 15: ...nge 4mm lock washer 4mm flat washer comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were Place...

Страница 16: ...Insert sideburner burner into left shelf shelf shown A The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip pan with one Wing nut shown B...

Страница 17: ...mp Tank gauge wire Tank gauge wire Tank gauge Place temperature probe to the clamp on the right side panel shown A Make the tank gauge wire go through the hole on the right side shelf and insert to th...

Страница 18: ...e sure the griddle pins are put into the holes on the shelf 18 Griddle Side burner Cooking Grate 6 Place the Condiment Basket on the Left door inside make sure insert the legs of the Condiment Basket...

Страница 19: ...nto Firebox show A Second place two Trough Assy onto Firebox Align trough pins with the holes on firebox Make sure they are put in the right direction as show in B 19 A R e a r F r o n t Trough Middle...

Страница 20: ...Cooking Grate Warming rack 8 Place cooking grates onto the firebox as shown Place the warming rack onto the the firebox Make sure insert the warming rack ends into the holes properly shown as below 20...

Страница 21: ...and storage Regulator Tank Valve Facing Front LP Tank not included LP TANK IS SOLD SEPARATELY Fill and leak check the tank before attaching to grill and regulator see Use Care section Once tank has be...

Страница 22: ...Battery Cap Battery Positive side up towards Cap 10 Unscrew battery cap on left side panel Insert AA battery into ignitor negative end first Replace button 22...

Страница 23: ...valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Lea...

Страница 24: ...ill If flames are still low turn off knobs and LP tank valve Disconnect regulator Reconnect regulator and leak test Turn on LP tank valve wait 30 seconds and then light grill Turn off knobs and LP tan...

Страница 25: ...right direction Is the gap too big Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All s...

Страница 26: ...NOTES 26...

Страница 27: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 27...

Страница 28: ......

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