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EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Problem

Gas leaking from 
cracked/cut/burned 
hose.

Gas leaking from LP 
cylinder.

Gas leaking from LP 
cylinder valve.

Gas leaking between 
LP cylinder and 
regulator connection.

Fire coming through 
control panel.

Grease fire or 
continuous excessive 
flames above cooking 
surface.

Burner(s) will not  light 
using ignitor.
(See Electronic Ignition 
Troubleshooting also)

Continued on next 
page.

Possible Cause

Possible Cause

•Damaged hose.

•Mechanical failure due to rusting or 

mishandling.

• Failure of cylinder valve from 

mishandling or mechanical failure.

•Improper installation, connection not 

tight, failure of rubber seal.

• Fire in burner tube section of burner due 

to blockage.

• Too much grease buildup in burner area.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP cylinder.

• Coupling nut and LP cylinder valve not 

fully connected.

ELECTRICAL ISSUES:

•Electrode cracked or broken; “sparks at 

crack.”

•Electrode tip not in proper position.

•Wire and/or electrode covered with 

cooking residue.

•Wires are loose or disconnected.

•Wires are shorting (sparking) between 

ignitor and electrode.

•Dead battery.

Prevention/Solution

Prevention/Solution

•Turn off gas at LP cylinder or at source on natural gas systems. If 

anything but burned, replace valve/hose/regulator. If burned, 
discontinue use of product until a plumber has investigated cause 
and corrections are made.

•Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

•Turn off LP cylinder valve. Remove regulator from cylinder and 

visually inspect rubber seal for damage. See LP Cylinder Leak Test 
and Connecting Regulator to the LP Cylinder.

•Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After fire is out and grill is cold, remove 
burner and inspect for spider nests or rust. See Natural Hazard 
and Cleaning the Burner Assembly pages.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After cooling, clean food particles and 
excess grease from inside firebox area, grease tray, and other 
surfaces.

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or other 

matter. See cleaning section of Use and Care.

• For a grill equipped with the AUTO-CLEAN™ feature, make sure

the AUTO-CLEAN™ valve is set to “

Grill

• Turn off knobs and disconnect coupling nut from LP cylinder. 

Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters 

additional turn until solid stop. Tighten by hand only - do not use 
tools.

• Replace electrode(s).

Main Burners:
• Tip of electrode should be pointing toward gas port opening on 

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner:
• Tip of electrode should be pointing toward gas port opening on 

burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

•Clean wire and/or electrode with rubbing alcohol and clean swab.

•Reconnect wires or replace electrode/wire assembly.

•Replace ignitor wire/electrode assembly.

•Replace with a new AA-size alkaline battery.

Troubleshooting

EMERGENCIES:

 If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

• Make sure LP cylinder is not empty. If LP cylinder is not empty, 

refer to “Sudden drop in gas flow.”

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Страница 1: ...D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D...

Страница 2: ...g means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away fro...

Страница 3: ...f 3 Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for us...

Страница 4: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Страница 5: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Страница 6: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution on...

Страница 7: ...is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notic...

Страница 8: ...ll while lighting 3 Open lid during lighting 4 Place match into match holder hanging from side of cart Light match place into lighting hole on right or left side of firebox 5 Push in and turn far righ...

Страница 9: ...instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3 Remove s...

Страница 10: ...10...

Страница 11: ...of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement w...

Страница 12: ...ELD F ELECTRONIC MODULE CC 1 IGNITOR WIRE F SIDEBURNER DD 1 LOWER PANEL REAR CART EE 2 GROMMET FF 1 HEAT SHIELD F TANK GG 1 FRONT BRACE LEFT HH 1 FRONT BRACE RIGHT II 1 BOTTOM SHELF JJ 2 CASTER LOCKIN...

Страница 13: ...I J K L M N O P Q R S T U V W W W X Y Z AA BB CC DD EE FF GG HH II JJ KK LL MM NN OO OO OO PP QQ AAA AAA BBB CCC DDD EEE FFF GGG HHH III JJJ KKK LLL MMM NNN OOO PPP PPP RR SS TT UU VV WW XX YY ZZ ZZ U...

Страница 14: ...2 screw two 7mm flat washers and two7mm lock washers at the rear shelf flange shown C Attach three 1 4 20x1 2 screws 7mm flat washers and 7mm lock washers to front shelf flange shown D Only right shel...

Страница 15: ...nge 4mm lock washer 4mm flat washer comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were Place...

Страница 16: ...Insert sideburner burner into left shelf shelf shown A The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip pan with one Wing nut shown B...

Страница 17: ...mp Tank gauge wire Tank gauge wire Tank gauge Place temperature probe to the clamp on the right side panel shown A Make the tank gauge wire go through the hole on the right side shelf and insert to th...

Страница 18: ...e sure the griddle pins are put into the holes on the shelf 18 Griddle Side burner Cooking Grate 6 Place the Condiment Basket on the Left door inside make sure insert the legs of the Condiment Basket...

Страница 19: ...nto Firebox show A Second place two Trough Assy onto Firebox Align trough pins with the holes on firebox Make sure they are put in the right direction as show in B 19 A R e a r F r o n t Trough Middle...

Страница 20: ...Cooking Grate Warming rack 8 Place cooking grates onto the firebox as shown Place the warming rack onto the the firebox Make sure insert the warming rack ends into the holes properly shown as below 20...

Страница 21: ...and storage Regulator Tank Valve Facing Front LP Tank not included LP TANK IS SOLD SEPARATELY Fill and leak check the tank before attaching to grill and regulator see Use Care section Once tank has be...

Страница 22: ...Battery Cap Battery Positive side up towards Cap 10 Unscrew battery cap on left side panel Insert AA battery into ignitor negative end first Replace button 22...

Страница 23: ...valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Lea...

Страница 24: ...ill If flames are still low turn off knobs and LP tank valve Disconnect regulator Reconnect regulator and leak test Turn on LP tank valve wait 30 seconds and then light grill Turn off knobs and LP tan...

Страница 25: ...right direction Is the gap too big Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All s...

Страница 26: ...NOTES 26...

Страница 27: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 27...

Страница 28: ......

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