background image

Correct

engagement

Reinstall

Screws

NOTE:

We suggest three ways to clean the burner tubes.  Use the one

easiest for you.

A.   Bend a stiff wire (a light weight coat hanger works well)

into a small hook.  Run the hook through each burner tube
several times.

B.  Use a narrow bottle brush with a flexible handle (do not

use a brass wire brush), run the brush through each
burner tube several times.

C.

Use an air hose to force air into the

burner tube and out the burner ports.  Check each port to
make sure air comes out each hole.

10. Wire brush entire outer surface of burner to remove food

residue and dirt.

11. Clean any blocked ports with a stiff wire such as an open paper

clip.

12. Check burner for damage, due to normal wear and corrosion

some holes may become enlarged.  If any large cracks or holes
are found replace burner.

13. After cleaning put the burner back into the firebox and attach the

electrode wire onto the electrode connector under the burner.

14. Place burner into position and reinstall the hitch pin.
15. Under the firebox, attach the orifice holder with the burner tube

with the screws previously removed.

16. Replace the grease pan, tank heat shield, grease tray, radiator

plate and cooking grates.

Wear eye protection:

VERY IMPORTANT: Burner tubes
must be properly connected to
orifice holders.
See illustration at right.

Storing Your Grill

-Clean cooking grates.
-Store in a dry location.
-When LP cylinder is connected to grill, store outdoors in a

well-ventilated space and out of reach of children.

-Cover grill if stored outdoors.  Choose from a variety of grill

covers offered by manufacturer.

-Store grill indoors ONLY if LP cylinder is turned off and

disconnected, removed from grill and stored outdoors.

-When removing grill from storage, follow

instructions before starting grill.

“Cleaning the

Burner Assembly”

B

A

Burner Tube

View from under firebox

Front

C

Pull hitch pin from front of burner

of

Grill

General Grill Cleaning(con’t.)

Wash with warm soapy water and wipe dry. Do

not use citrisol, abrasive cleaners, degreasers or a concentrated
grill cleaner on plastic parts.  Damage to and failure of parts can
result.

Because of glass-like composition, most

residue can be wiped away with baking soda/water solution or
specially formulated cleaner.  Use non-abrasive scouring powder
of stubborn stains.

Wash with mild detergent or non-abrasive

cleaner and warm soapy water.  Wipe dry with a soft non-
abrasive cloth.

To maintain your grill’s high quality

appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use.  Baker-on grease
deposits may require the use of an abrasive plastic cleaning pad.
Use only in direction of brushed finish to avoid damage.  Do not
use abrasive pad on areas with graphics.

If a bristle brush is used to clean any of the

grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling.  It is not recommended to clean
cooking surfaces while grill is hot.

Plastic parts:

Porcelain surfaces:

Painted surfaces:

Stainless steel surfaces:

Cooking surfaces:

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner

assembly or if you have trouble igniting grill.

1.
2. Remove grease tray from back of grill.
3.   Open doors, remove tank heat shield and grease pan from

underneath the firebox.

4. Remove screws that hold orifice holder with the burner tube.

5. Remove cooking grates and radiator plates.
6.   Remove hitch pin from front of the burner to disengage it.

7. Carefully lift up the burner enough to expose the electrode wire.

Detach wire from electrode underneath the burner.

8. Carefully take out the burner to clean.
9. While cleaning, make sure that the ignitor wire is not bent or

broken.

Turn gas OFF at control knobs and LP cylinder.

Figure A.

Figure B.

Figure C.

10

Holder

Orifice

Содержание 4539937

Страница 1: ... 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D443 464 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D450 544 D451 759 D454 028 D454 031 D455 205 D455 206 D456 202 D456 222 D456 223 D457 789 D458 520 D458 760 D458 802 D459 088 D459 148...

Страница 2: ...ervice Center for Help and Parts To order non warranty replacement parts or accessories please visit us on the web at or call 1 800 241 7548 and one of our friendly and knowledgeable agents will be glad to assist you www charbroil com USE AND CARE Natural Gas Connections and Service Regulators Above 1 2 psi Prior to 1998 all residual gas service regulators were set with an outlet pressure of 7 inc...

Страница 3: ... Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department CAUTION For residential use only Do not use for commercial cooking Food Safety Food safety is a very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four b...

Страница 4: ...ceed weight limit of the side burner shelf resulting in failure of grill cart components NEVER store a spare cylinder under or near the applience or in an enclosed area Never fill a cylinder beyond 80 full An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve f you see smell or hear gas escaping immediately get away from the LP cylinder a...

Страница 5: ...led LP gas is highly flammable and may ignite unexpectedly when mixed with air Use only licensed and experienced dealers LP dealer before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do no...

Страница 6: ...valve resulting in some resistance NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection Full Stop An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools do not use this regulator Safety Relief Valve OPD Hand Wheel ckw o l is C e f f O Strap and ...

Страница 7: ...er heaters live electrical appliances etc Check with apartment management to learn the requirements and fire codes for using an LP gas grill in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies WARNING Never remove threaded orifice at end of valve during leak testing of valves Leak Testing Valves Hos...

Страница 8: ...heating or burning off food residue on Hi If grill has not been regularly cleaned a grease fire can occur that may damage the product Safety Tips Before opening LP cylinder valve check the coupling nut for tightness When grill is not in use turn off all control knobs and LP cylinder valve Never move grill while in operation or still hot Maximum load for sideburner and side shelf is 10 lbs The grea...

Страница 9: ...uri assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period Normal Hose Kinked Hose Leak Testing 1 Turn all grill control knobs to OFF 2 3 Correct before proceeding 4 Be sure gas hose is tightly connected to gas source Completely open gas source If you hear a turn gas off immediately There is a major leak at the connection Brush soap...

Страница 10: ...r Assembly B A Burner Tube View from under firebox Front C Pull hitch pin from front of burner of Grill General Grill Cleaning con t Wash with warm soapy water and wipe dry Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Because of glass like composition most residue can be wiped away with baking soda water...

Страница 11: ...UTION The quick disconnect socket should never be connected to the grill Direction of gas flow is indicated on the socket Figure C With proper assembly the gas hose cannot be removed without pushing the quick disconnect sleeve back Please Note Hose and assembly are C S A listed for natural gas manufactured gas mixed gas and for liquefied petroleum and for LP Gas Air mixtures on basis of 0 64 speci...

Страница 12: ...Burner NG Orifice Yellow Dot 55 80018401 E 3 A B D Note Illustrations are not to scale E C 1 Orifice Driving Tool 80004378 C 55 Yellow Dot Tools required for assembly Estimated assembly time 45 60 minutes Orifice Driving Tool Provided Adjustable Wrench Not provided Standard 2 Phillips Screwdriver Not provided NOTE Magnetic tip screwdrivers are recommended but not required 12 ...

Страница 13: ...move the two 8x3 8 screws that attach the LP Tank Heat Shield to the door brace Holding the front of the LP Tank Heat Shield rotate it down and pull it forward to disengage the rear tabs from the back panel Place the LP Tank Heat Shield on the bottom shelf for storage Note The rear of the LP Tank Heat Shield is held in place with tabs and slots Remove 2 8x3 8 screws from LP Tank Heat Shield LP Tan...

Страница 14: ...bottom shelf for storage Main Burner Conversion Cont Grill Bottom Pan In Stored Position Remove 6 8x3 8 screws from Grill Bottom Pan NOTE Cabinet doors are shown removed to enhance clarity DO NOT remove cabinet doors Grill Bottom Pan 4 Remove LP Orifices Using a 2 Phillips screwdriver remove the two 8x3 8 screws that attach the Orifice Holder to the burner flange Repeat for each Orifice Holder Rem...

Страница 15: ... Main Burner Conversion Cont Orifice Orifice Driving Tool Orifice Holder Place Adjustable Wrench Here While Removing Orifice I NOTE Tighten the orifice sufficiently to prevent gas leakage DO NO over tighten DO NOT use any tool other than the Orifice Driving Tool nstall Natural Gas NG Orifices While holding the adjustable wrench firmly use the Orifice Driving Tool to tighten each Orifice by turning...

Страница 16: ...atural Gas Bezels provided with Kit see illustration below in place of old Bezels onto Control Panel and secure using previously removed screws and washers Assure proper alignment with control knob before fully tightening Press Control Knobs back onto Valve Stems Make adjustments needed to Bezels for free movement of Control Knobs Replace Main Burner Bezels and Control Knobs NOTE REPLACE ONE BEZEL...

Страница 17: ...tom Pan Grill Bottom Pan NOTE Cabinet doors are shown removed to enhance clarity DO NOT remove cabinet doors Before reinstalling Tank Heat Shield proceed to Natural Gas Hose Conversion below Natural Gas Hose Conversion 10 Manifold connection is located on the right hand side and toward the front and inside of the cart Using a wrench not provided remove LP Regulator Hose Assembly from Manifold Conn...

Страница 18: ...ewdriver not provided tighten both screws DO NOT over tighten the screws Reinstall 2 8x3 8 screws into LP Tank Heat Shield LP Tank Heat Shield Door Brace LP Tank Heat Shield In Stored Position NOTE Cabinet doors are shown removed to enhance clarity DO NOT remove cabinet doors 11 Secure the Natural Gas Hose Assembly using an adjustable wrench not provided to Manifold Connection Manifold Connection ...

Страница 19: ...two screws and two lock washers securing bezel to shelf fascia Save the bezel for converting back to LP gas Save screws and lock washers for reuse Removing these screws will cause the gas valve to disengage from the back of the shelf fascia This is normal 14 6 Sideburner Conversion Sideburner Grate Control Knob Bezel 8 32x3 8 Screw 4mm Lock Washer Valve Stem Sideburner Shelf Fascia Control Knob 19...

Страница 20: ...C 6 Sideburner Valve B Orifice Locate the Sideburner Valve underneath the sideburner shelf The Sideburner Valve will be attached to the Sideburner Fascia Using the supplied remove the orifice from the sideburner valve as shown below Orifice Driving Tool This style Sideburner is designed to work with Natural Gas once Orifice is removed Do not replace any Orifices when using Natural Gas 6 16 Sidebur...

Страница 21: ... wingnut to the burner stud Attach the ignitor wire to the electrode as Shown in illustration B Shown in illustration C 6 A Electrode Sideburner Ignitor Wire Wing Nut C Sideburner Conversion Con t 6 Place sideburner cooking grate onto sideburner shelf aligning grate legs with holes in shelf as shown below 6 18 Burner tube V a l v e B Proper Alignment Sideburner Grate 21 ...

Страница 22: ...re made Prevention Solution Make sure gas hose is properly connected to grill If hose is properly connected make sure gas source is turned on Troubleshooting Possible Cause No gas flow Problem Burner s will not light using ignitor GAS ISSUES Burner s will not match light Flames blow out See Match will not reach Improper method of match lighting Natural gas valve not fully open Inadequate gas press...

Страница 23: ...23 Notes ...

Страница 24: ... Columbus GA 31902 Assembly Instructions 2008 Char Broil LLC ...

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