Champion Taskmaster PP-3 Скачать руководство пользователя | Manualshive

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S T A R T U P

6

INITIAL START UP

Fill Tanks with Water

¾

WASH TANK – Fill wash tank with hot water to the marked

Fill Line.

The water

temperature ought to be approximately
110

˚

to 120

˚

F (43

˚

to 49

˚

C).

¾

RINSE TANK – If equipped, fill the rinse
tank with hot water to the marked

Fill Line

.

The water temperature ought to be
approximately 75

˚

to 80

˚

F (24

˚

to 27

˚

C).

¾

SANITIZE TANK – If equipped, fill the
sanitize tank with hot water to the marked

Fill Line

. The water temperature ought to

be approximately 75

˚

to 80

˚

F (24

˚

to 27

˚

C).

Add Soap / Chemicals

B

Soap Pump

¾

WASH TANK – If your unit is equipped
with the soap injection option, then make
sure that the soap pump pick up tube is
inserted into the soap container. The soap
will automatically be injected into the
wash tank. Otherwise, manually add the
soap into the wash tank.

¾

SANITIZE TANK – If equipped, add
the appropriate sanitizing chemical to the
sanitize tank. Consult your local health
code.

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Содержание Taskmaster PP-3

Страница 1: ...r Wash Sink System Model PP 3 Machine Serial No P O Box 4149 2674 N Service Road Winston Salem NC 27115 4149 Jordan Station Ontario Canada L0R 1S0 336 661 1556 Fax 336 661 1660 905 562 4195 Fax 905 562 4618 www championindustries com ...

Страница 2: ...Left Blank This Page Intentionally ...

Страница 3: ...U S E R M A N U A L Operation Installation Guide Champion Industries PO Box 4149 Winston Salem NC 27115 336 661 1556 www championindustries com ...

Страница 4: ...ylar Buttons 13 Mylar Indicator Lights 14 Basic Operation 14 Advanced Operation 15 Changing Temperature Set Point 15 Supervisor Mode 15 Setup Mode OP S 15 Configuration Mode Cn F 16 Loading Celsius or Fahrenheit Tables 17 Display Software Version 18 Alarms 18 Display Sheath Temperature 18 Reset Change Water 18 Display Lamp Test 18 Temperature Sensor Fault 18 Timer Operation 19 Keypad Operation 19 ...

Страница 5: ... 33 Soap Level Detection 34 Dry Fire Detection 34 Change Water Feature 34 Auto Drain Fill 35 Manual Drain 35 Sanitize Tank 35 Diagnostics 35 Temperature Probe Error 36 External DC Error 36 Omron Messages 36 Omron Inverter Control 37 Low Level programming 37 Temperature Units 38 Low Speed Frequency 38 Medium Speed Frequency 38 High Speed Frequency 38 Hold Pump Speed 38 Hold Temperature 39 Soap Mini...

Страница 6: ...LUMBING REQUIREMENTS 49 ELECTRICAL REQUIREMENTS 49 WARRANTY INFORMATION 50 WARRANTY 50 NOTES 51 MAINTENANCE 52 ROUTINE MAINTENANCE 52 Heater 52 Wash Tank 52 REPLACING HEATER 52 REPLACING THERMOCOUPLE 53 REPLACING STANDARD ELECTRONICS 54 REPLACING DELUXE CONTROLLER 55 REPLACING PUMP 56 REPLACING SOAP PUMP 57 PARTS LIST 58 Heater Thermocouple 58 Soap Pump STANDARD DELUXE 59 Water Pump 60 NOTES 64 ...

Страница 7: ...ANK If equipped fill the sanitize tank with hot water to the marked Fill Line The water temperature ought to be approximately 75 to 80 F 24 to 27 C Add Soap Chemicals B Soap Pump WASH TANK If your unit is equipped with the soap injection option then make sure that the soap pump pick up tube is inserted into the soap container The soap will automatically be injected into the wash tank Otherwise man...

Страница 8: ...ing lid is required If your unit did not come with a rolling lid one can be ordered from the factory Contact information is provided on the inside cover of this manual WARNING Chemicals used in the wash tank that do not have de foaming capabilities will not run properly and could damage the machine Consult your chemical manufacturer before use WARNING Chemical Hazard could result in serious injury...

Страница 9: ...number of times that the water will have to be changed This pre scrapping process should be done in the scrapping sink If your unit does not include a scrapping sink then you can typically scrap into a waste area close to the wash tank Loading Wash Tank Pots and Pans Pots pans mixing bowls etc can be placed into the wash tank in any order NOTE Pots and Pans that are stacked or nested together duri...

Страница 10: ...ied with a sheet pan rack place the rack into the wash tank in a vertical position opening on top Load the rack with sheet pans and then pivot the rack to a horizontal position To load sheet pans without the rack insert the sheet pans into the wash tank one at a time with the baking side up Place the pans in an opposite or alternating crisscross pattern so as not to have them stacked inside of eac...

Страница 11: ...itch to a holding cycle This cycle has slower water movement that will keep grease and soiled sediments from falling back onto the items that were just cleaned Remove the clean items from the wash tank and dip into the rinse tank to rinse off any soap or soiled residue Place items into the sanitize tank When done soaking in the sanitize tank remove item and allow to air dry 10 ...

Страница 12: ...O P E R A T I O N I N S T R U C T I O N S 11 NOTES ...

Страница 13: ...types of control panels used the STANDARD and the DELUXE Your control box type is printed on the front cover Use the diagrams below to determine which control box you have the diagrams below to determine which control box you have Champion DELUXE CONTROL CENTER STANDARD CONTROL CENTER 12 ...

Страница 14: ...e Temp button again to lock in the new value Down Arrow Button pressing this button while not in the temperature set point mode will display the time remaining before a mandatory water change Pressing this button while in the temperature set point mode will lower the temperature set point setting UP Arrow Button pressing this button while in the temperature set point mode will raise the temperatur...

Страница 15: ...lation pumps During a pause state the heater is still in operation and maintaining the water temperature After a certain amount of time the water is considered dirty and the circulation pumps will turn off the display will show drn and the change water indicator light will flash Note Pressing the down arrow key will display the time remaining before a water change is required After the water has b...

Страница 16: ...e opr and op b Pressing the UP or DOWN buttons will toggle between op b op s cpi and cnf To exit the supervisor mode press the UP or DOWN buttons until op b is displayed then press the TEMP button NOTE You may need to hold the TEMP and START STOP buttons in for 3 seconds to get to the menu Setup Mode ΟΠ Σ Enter the supervisor mode and press the UP or DOWN buttons until op s is displayed Press the ...

Страница 17: ... ºc 125 ºf Degrees Setup Mode Parameter Table Configuration Mode cnf Enter the supervisor mode and press the UP or DOWN buttons until cnf is displayed Press the TEMP button to select When prompted for a password p55 use the UP and DOWN buttons to select 415 Press the TEMP button to enter in the value Press the TEMP button to toggle between the parameters that are available see parameter table belo...

Страница 18: ...5 4 1 5 Configuration Mode Parameter Table Loading Celsius or Fahrenheit Tables The controller contains two default parameter tables Table 1 is used for Celsius operation and Table 2 is used for Fahrenheit To load one of the default tables enter the configuration mode See instructions listed in the Configuration Mode cnf section listed above When cnf is displayed press both the UP and DOWN buttons...

Страница 19: ...splay the heater s sheath temperature The sheath temperature will be displayed for about six seconds and then switch back to the original display that was shown before the UP button was pressed Reset Change Water The Change Water flag is cleared whenever the heaters sheath temperature rises above its set point In the case of a heater failure this flag cannot be reset automatically To manually rese...

Страница 20: ...alibration mode Used to increment or modify a parameter value or to show the heater sheath temperature Used to scroll the display to the next parameter and to store a modified parameter value Used to cycle the circulation pumps and to restart the washer after a change water cycle has been completed Used to decrement or modify a parameter value or to show the software version when in configuration ...

Страница 21: ...er Temp Sensor 7 8 5 6 OUTPUT 2 CIRCULATION PUMPS 3 4 100 240VAC POWER SUPPLY 1 2 208 VOLT 3 PHASE INCOMING POWER 30 AMP LINE 1 30 AMP 30 AMP LINE 3 LINE 2 GROUND Pump 2 Soap Pump RVDA 6V25 SSR 3 4 Heater 1 2 15 AMP 15 AMP MC1A 10E A1 5 L3 3 L2 1 L1 MT03M A2 A2 5 L3 3 L2 1 L1 A1 6 T3 4 T2 2 T1 6 T3 4 T2 2 T1 Pump 1 MC1A 10E A1 5 L3 3 L2 1 L1 MT03M A2 A2 5 L3 3 L2 1 L1 A1 6 T3 4 T2 2 T1 6 T3 4 T2 2...

Страница 22: ...ION PUMPS 3 4 100 240VAC POWER SUPPLY 1 2 480 VOLT 3 PHASE INCOMING POWER 30 AMP LINE 1 30 AMP 30 AMP LINE 3 LINE 2 GROUND Pump 2 Soap Pump RVDA 6V25 SSR 3 4 Heater 1 2 15 AMP 15 AMP MC1A 10E A1 5 L3 3 L2 1 L1 MT03M A2 A2 5 L3 3 L2 1 L1 A1 6 T3 4 T2 2 T1 6 T3 4 T2 2 T1 Pump 1 MC1A 10E A1 5 L3 3 L2 1 L1 MT03M A2 A2 5 L3 3 L2 1 L1 A1 6 T3 4 T2 2 T1 6 T3 4 T2 2 T1 1 AMP single phase 230 volts 480 vol...

Страница 23: ...on al 2 AL2 STATE Display Shows a l 2 Alarm light is on Heater is disabled Pumps are disabled Soap Pump is enabled Timer t is paused Timers t2 and t3 do not pause Alarm 2 off al 2 Alarm 1 on al 1 START STOP Button pressed START STOP Button pressed STOP STATE Display shows water temperature Change Water Light is off Heater is enabled Pumps are OFF Soap Pump is enabled Timer t is paused Timers t2 an...

Страница 24: ... Change Water indicator light is off Heater is enabled Pumps are ON Soap Pump is enabled When the controller changed the status from the fil state timers t and t2 were reset and restarted When timer t2 expires timer t3 starts When timer t3 is active the soap pump and soap indicator light is on When time t3 has expired the soap pump and soap indicator light is off The controller changes from the RU...

Страница 25: ...e in the RUN STATE the controller will change to the STOP STATE Display shows the water temperature Change Water indicator light if OFF Heater is enabled Pumps are OFF Soap Pump is enabled Timer t is paused Timers t2 and t3 do not pause The controller will return to the RUN STATE if the operator presses the START STOP button The activation of alarm a l 1 will automatically place the controller int...

Страница 26: ...e heater SSR circuit may have failed or the water temperature sensor may have been wired backwards Check to see if the SSR light is on Verify that the SSR output is not permanently open Verify that the water temperature sensor is not wired backwards The heat light is on but the sheath temperature is falling The sheath temperature sensor may be wired backwards Verify that the sheath temperature sen...

Страница 27: ...dicate various situations For instance when the UP Down LED s are on this indicates the user can use these keys to change a parameter Also whenever the arrow symbol is displayed with the data this means that this is a parameter being changed or adjusted Mylar Buttons Cycle Buttons The Cycle Keys select and start a wash cycle according to the cycle s programmed settings wash temperature wash time e...

Страница 28: ...lish is selected no language LED s are lit Thus there are 4 languages supported All internal messages are available in all languages Up Down Buttons These keys are used whenever adjustments of parameters are required in the various modes Whenever the unit expects either the Up or Down keys to be used their corresponding LED s are lit If the unit is in WASH or HOLD mode using the UP and DOWN keys w...

Страница 29: ...ASH state The selected cycle s indicator light will stop flashing and stay on The remaining cycle indicator lights will turn off The soap indicator light will illuminate and remain lit while soap is being dispensed automatically into the wash tank During the WASH state the top display will exchange out the scrolling cycle s name i e C Y C L E 1 and the time remaining for that cycle i e 4 5 5 The b...

Страница 30: ... C H A N G E W A T E R Drain the tank to reset the system You are now ready to start another wash cycle Time Display Since there is a large span of time that can be programmed in the various cycles and seconds resolution may be required in the lower range there must be 2 ways to display time If the time displayed is hours and minutes then the display will show HH MM i e 4 3 5 is 4 hours and 35 min...

Страница 31: ...current step being programmed Step Duration This is the time that the unit will remain in the current step If there is only 1 step defined for the cycle this also corresponds to the total cycle time If a step has 0 duration the current step and all following ones are not programmable i e not used If step 1 is set to 0 then the cycle is not defined and pressing the Cycle key will not do anything Se...

Страница 32: ...eshooting purposes when several versions exist in the field The first line shows the software number 3 4 1 and the second line shows the revision number 1 5 1 In this state all outputs are turned off and the 1st line of the display continually scrolls F I L L W A S H T A N K W I T H H O T W A T E R and the current water temperature or empty tank temperature on the 2nd line All LED s are off except...

Страница 33: ...at the cycle is active The Soap status LED is active if needed as well as the Heater status LED The Pump LED group is functional according to the current Water Pump speed Pressing the Up Down keys will light the Up Down LED s and the current temperature information is replaced by the set point temperature The Up Down keys allow this value to be changed between 100 and 125 F 37 to 52 C If no key is...

Страница 34: ...econds the display reverts to the current water temperature and the Up Down LED s shut off This new temperature will be stored until the next water change At the next drain fill sequence the Hold temperature is reset to the low level programmed temperature Pressing the Stop key will cause the unit to return to the OFF state Additional System Features Internal Buzzer The internal buzzer emits a ver...

Страница 35: ... Fire Period time For example the Heater can be on 30 milliseconds every 100 milliseconds which corresponds to a 30 duty at a rate of 100 milliseconds With these parameters the OEM can select the best compromise between fast response time detection of the empty tank and low energy consumption of the appliance At any time the Up Down pair of keys can be pressed at the same time to display the curre...

Страница 36: ... Water mode keeping the OFF key pressed for 2 seconds will force a Manual Drain This turns on the Drain solenoid valve for Drain Time delay after which the unit goes into Power Up mode This is used at the end of the day when the user turns off the unit and empties the wash tank During the Drain the display scrolls D R A I N I N G Sanitize Tank The sanitizing tank is optional on the appliance This ...

Страница 37: ...ctor has a 5VDC supply This supply is protected against over currents Should this occur the unit will disconnect the supply and report E X T E R N A L D C E R R O R The outputs are shut down and the only way to reset this is to resolve the problem most likely a short Again pressing any key will shut off the buzzer Omron Messages The Omron Inverter may have errors or warnings of its own Here s a li...

Страница 38: ...ler must already be in the Power up or OFF state Then by keeping the STOP key pressed for 20 seconds the first parameter will be displayed The Up Down LED s will be lit indicating that the unit is ready for programming When adjusting a parameter the parameter name will scroll on the 1st line Once the complete name has scrolled the first line will then show the current parameter value with the left...

Страница 39: ...s 0 to 1 0 0 Hertz Factory default 3 5 Medium Speed Frequency This setting is used to set the frequency in the Omron Inverter Controller that controls the medium pump speed Parameter name P U M P M E D F R E Q U E N C Y Allowed values 0 to 1 0 0 Hertz Factory default 5 0 High Speed Frequency This setting is used to set the frequency in the Omron Inverter Controller that controls the high pump spee...

Страница 40: ... 0 3 0 Soap Intermediate This is the time setting used to set how long the soap pump will run when the soap usage is set for the intermediate amount Parameter name S O A P I N T E R M E D I A T E Allowed values 0 0 0 to 9 5 9 Factory default 0 4 0 Soap Maximum This is the time setting used to set how long the soap pump will run when the soap usage is set for the maximum amount Parameter name S O A...

Страница 41: ...hat this does not affect the alarms and other sounds which remain at 100 volume Parameter name B U Z Z E R V O L U M E Allowed values 0 no sound to 4 loudest Factory default 4 Dry Fire Period The heater is not used at 100 when trying to detect a dry fire in the OFF state This parameter along with the next one that follows allows fine tuning of the heater power The period is the time over which the...

Страница 42: ...this time reaches its maximum value during a cycle the cycle will be allowed to finish Parameter name C H A N G E W A T E R T I M E Allowed values 0 0 0 to 9 5 9 Factory default 2 0 0 Drain Time This is the time for how long the drain valve will be opened when the user requests an Auto Drain Fill or Manual Drain Parameter name D R A I N T I M E Allowed values 0 0 0 to 9 5 9 Factory default 0 1 0 s...

Страница 43: ...rogramming Low level programming Wash state Hold Clean state Dry Fire Cycle programming Low level programming Stop Cycle long press Stop only long press Stop Cycle long press Stop only long press Auto Fill Stop key press Cycle key press Stop key press Cycle key press Dry Fire End of cycle timeout Auto Drain or Manual Drain ...

Страница 44: ...e 3G3JV A2015 A GROUND U T1 V T2 W T3 Pump 1 LINE 1 LINE 3 LINE 2 S L3 T L1 R L2 Drain Solenoid Optional Fill Solenoid Optional Soap Pump 1 Optional Soap Pump 2 1 2 SSR 1 DA1C 1624 C000 3 4 Heater 1 1 2 DA1C 1624 C000 Heater 2 4 3 Optional SSR 2 Wash tub water temperature Type K thermocouple Wash tub heater sheath temperature Type K thermocouple Sanitizing tub water temperature Type K thermocouple...

Страница 45: ...1 OPT Soap Pump 2 1 2 SSR 1 DA1C 1624 C000 Soap Level dry contacts 3 4 Heater 1 1 2 DA1C 1624 C000 Heater 2 4 3 SSR 2 Wash tub water temperature Type K thermocouple Wash tub heater sheath temperature Type K thermocouple Sanitizing tub water temperature Type K thermocouple Optional Optional 2500 Watt 480 volts 480 Volt 480 Volt Secondary internal connections x1 L1 x4 L2 120 240 x2 x3 Grd neutral 0 ...

Страница 46: ...ARE CYCLE French LE CYCLE DE MARCHANDISE EN MATIE Spanish EL CICLO PLASTICO DE WARE Italian IL CICLO DI WARE PLASTICO STEP 1 STEP 2 STEP 3 Duration 5 0 0 0 0 0 0 0 0 Temperature 1 1 5 f 1 1 5 f 1 1 5 f Pump Speed M E D M E D M E D Soap Amount I N T I N T I N T Cycle 3 Name English SHEET PAN CYCLE French LE CYCLE DE CASSEROLA DE DRAP Spanish EL CICLO DE LA CACEROLA DE LA HO Italian IL CICLO DI PADE...

Страница 47: ...DELLE STEP 1 STEP 2 STEP 3 Duration 1 5 0 0 0 0 0 0 0 0 Temperature 1 1 5 f 1 1 5 f 1 1 5 f Pump Speed H I G H H I G H H I G H Soap Amount M A X M A X M A X Cycle 5 Name English OVERNIGHT CYCLE French DU JOUR AU LENDEMAIN LE CYCLE Spanish EL CICLO DE NOCHE Italian DURANTE LA NOTTE IL CICLO STEP 1 STEP 2 STEP 3 Duration 2 0 0 0 0 0 0 0 0 Temperature 1 2 0 f 1 2 0 f 1 2 0 f Pump Speed H I G H H I G ...

Страница 48: ...C O N T R O L P A N E L S 47 NOTES ...

Страница 49: ...erify that all parts have been shipped Placement HANDLING The units are very heavy and may require the use of moving equipment Consult with your local restaurant equipment supplier INSPECT Inspect the area to where the unit is being installed to Check for proper clearance with shut off valves and drain line hook ups LEVELING The unit is equipped with adjustable bullet feet Use a wrench or pliers t...

Страница 50: ...your unit are listed on the serial plate located at the rear of the control panel In the case of a control panel mounted on top of the backsplash the serial plate will be located on the inside of the control panel lid DELUXE Taskmaster PP3 CONNECTION The single point electrical connection is located on the 20 amp fuse block which is located inside the control panel See wire diagram for details POW...

Страница 51: ...deliver many years of trouble free operation All units have a one year labor warranty and a five year workmanship guarantee All parts are covered by a three year replacement warranty which includes shipping costs In most instances your equipment will not be inoperable for more than a 24 hour period 50 ...

Страница 52: ...M A I N T E N A N C E 51 NOTES ...

Страница 53: ...ash Tank The wash tank should be cleaned with a deliming chemical once a month Fill the tank with water add the deliming chemical and start a wash cycle Drain and rinse the tank after the wash cycle has completed Replacing Heater Turn off and lockout the incoming power to the control panel Remove the perforated cover located at the back of the tank by loosening the two fasteners Perforated Cover R...

Страница 54: ...ll the perforated cover Turn on the main power Replacing Thermocouple Turn off and lockout the incoming power to the control panel Remove the perforated cover located at the back of the tank by loosening the two fasteners see illustration in Replacing Heater Remove the clamp by loosening the wing nut Carefully pull the thermocouple and wires out exposing the electrical connections Disconnect the e...

Страница 55: ...urn on the main power Replacing STANDARD Electronics Turn off and lockout the incoming power to the control panel Remove the four fasteners located on the front panel Remove the front panel Disconnect the incoming power from the terminal block Unplug the four black plugs and the one yellow plug Terminal Block Remove the four fasteners securing the component plate 54 ...

Страница 56: ...ne yellow plug Reconnect the incoming power to the terminal block Install the front panel Turn on the main power Replacing DELUXE Controller Turn off and lockout the incoming power to the control panel Remove the two fasteners located on the front panel and let the panel hinge down Disconnect the four plugs A Disconnect the three plugs B Remove the five retainers C A B C C Plug ...

Страница 57: ...lacing Pump Turn off and lockout the incoming power to the control panel Disconnect the electrical plug by removing the retainer and pulling out the plug Plug Loosen the three hose clamps and remove the three hoses A Remove the four bolts from base of pump B Replace pump with new pump Install the four bolts at base of pump B Reconnect and tighten the three hoses A Reconnect the electrical plug A A...

Страница 58: ...7 Turn off and lockout the incoming power to the control panel Disconnect power cord A Disconnect Hoses B Remove the two retainers C B C C A Replace Pump Install the two retainers C Connect the two hoses B Connect the power cord A Turn on power ...

Страница 59: ...mocouple Image Description Part Number 2500 watt heater HTR 25 5000 watt heater HTR 50 7000 watt heater HTR 70 Water temperature sensor Type K Thermocouple WTTC Gasket for HTR25 HTR50 HTR70 and WTTC GSKT Clamp for HTR25 HTR50 HTR70 and WTTC CLMP ...

Страница 60: ...D DELUXE Image Description Part Number Soap Pump SP 1600 STANDARD 208V Plug N Play Board K1 208 STANDARD 480V Plug N Play Board K1 480 DELUXE 208V Plug N Play Board K5 208 DELUXE 480V Plug N Play Board K5 480 DELUXE Controller K5 CTRL 59 ...

Страница 61: ...Part Number Pump Assembly 208V Left Side PA 208L Pump Assembly 208V Right Side PA 208R Pump Assembly 480V Left Side PA 480L Pump Assembly 480V Right Side PA 480R Pump Motor 208V PM 208 Pump Motor 480V PM 480 Pump Housing PH 01 Pump Impeller PI 01 60 ...

Страница 62: ... L I S T Image Description Part Number Pump Backing Plate PBP 01 Pump O Ring POR 01 Pump Seal PS 01 Pump Discharge Hose Left Side PDH L Pump Discharge Hose Right Side PDH R Intake Hose IH 01 Hose Clamp HC 01 61 ...

Страница 63: ...P A R T S L I S T 62 NOTES ...

Страница 64: ...P A R T S L I S T NOTES 63 ...

Страница 65: ...P A R T S L I S T NOTES 64 ...

Страница 66: ......

Страница 67: ...Champion Industries PO Box 4149 Winston Salem NC 27115 336 661 1556 www championindustries com ...

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