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REV 46512-20110301

ENGLISH

 

46512

WARRANTy

WARRANTy

CHAMPION POWER EQUIPMENT

2 YEAR LIMITED WARRANTY

Warranty Qualifications

Champion Power Equipment (CPE) will register this 
warranty upon receipt of your Warranty Registration Card 
and a copy of your sales receipt from one of CPE’s retail 
locations as proof of purchase .
Please submit your warranty registration and your proof 
of purchase within ten (10) days of the date of purchase .

Repair/Replacement Warranty

CPE warrants to the original purchaser that the 
mechanical and electrical components will be free of 
defects in material and workmanship for a period of 
one year (parts and labor) and two years (parts) from 
the original date of purchase (90 days (parts and 
labor) and 180 days (parts) for commercial & industrial 
use) . Transportation charges on product submitted 
for repair or replacement under this warranty are the 
sole responsibility of the purchaser . This warranty only 
applies to the original purchaser and is not transferable .

do Not Return The unit To The Place Of Purchase

Contact CPE’s Technical Service and CPE will 
troubleshoot any issue via phone or e-mail . If the 
problem is not corrected by this method, CPE will, at its 
option, authorize evaluation, repair or replacement of the 
defective part or component at a CPE Service Center . 
CPE will provide you with a case number for warranty 
service . Please keep it for future reference . Repairs 
or replacements without prior authorization, or at an 
unauthorized repair facility, will not be covered by this 
warranty .

Warranty Exclusions

This warranty does not cover the following repairs and 
equipment:

Normal Wear

Generators need periodic parts and service to perform well . 
This warranty does not cover repair when normal use has 
exhausted the life of a part or the equipment as a whole .

Installation, use and Maintenance

This warranty will not apply to parts and/or labor if this 
generator is deemed to have been misused, neglected, 
involved in an accident, abused, loaded beyond the 
generator’s limits, modified, installed improperly or 
connected incorrectly to any electrical component . 

Installation, use and Maintenance Cont’d. 

Normal maintenance such as spark plugs, air filters, 
adjustments, fuel system cleaning and obstruction due 
to buildup is not covered by this warranty .

Other Exclusions

This warranty excludes:

 

– Cosmetic defects such as paint, decals, etc .

 

– Wear items such as filter elements, o-rings, etc .

 

– Accessory parts such as starting batteries, and 

storage covers .

 

– Failures due to acts of God and other force majeure 

events beyond the manufacturer’s control .

 

– Problems caused by parts that are not original 

Champion Power Equipment parts .

This warranty does not apply to generators used for 
prime power in place of a utility .

Limits of Implied Warranty and Consequential damage

Champion Power Equipment disclaims any obligation to 
cover any loss of time, use of this product, freight, or 
any incidental or consequential claim by anyone from 
using this generator . THIS WARRANTY IS IN LIEU OF 
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, 
INCLUDING WARRANTIES OF MERCHANTABILITY OR 
FITNESS FOR A PARTICULAR PURPOSE . 
A unit provided as an exchange will be subject to the 
warranty of the original unit . The length of the warranty 
governing the exchanged unit will remain calculated by 
reference to the purchase date of the original unit .
This warranty gives you certain legal rights which may 
change from state to state . Your state may also have 
other rights you may be entitled to that are not listed 
within this warranty .

Contact Information

Address

Champion Power Equipment, Inc .
Customer Service
10006 Santa Fe Springs Rd .
Santa Fe Springs, CA 90670
www .championpowerequipment .com

Customer Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free:1 (877) 338-0999
Fax no .: 1 (562) 236-9429

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1 (877) 338-0999
tech@championpowerequipment .com
24/7 Tech Support: (562) 204-1188

Содержание 46512

Страница 1: ...quipment com 4000 Peak Watts 3500 Running Watts PORTABLE GENERATOR SAvE THESE INSTRuCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 46512 20110301 Wireless Remote Electric Start 46512 MODEL NUMBER 2yEAR LIMITED WARRANTY OWNER S MANUAL OPERATING INSTRUCTIONS ...

Страница 2: ...the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 24 7 Tech Support 562 204 1188 ...

Страница 3: ...pping the Engine 13 Do Not Overload Generator 14 Capacity 14 Power Management 14 Wattage Reference Chart 14 Maintenance and Storage 15 Engine Maintenance 15 Oil 15 Spark Plugs 15 Air Filter 15 Spark Arrester 16 Cleaning 16 Adjustments 16 Maintenance Schedule 16 Generator Maintenance 17 Storage 17 Generator Storage 17 Disconnect the Battery 17 Charge the Battery 17 Specifications 18 Engine Specific...

Страница 4: ...ormation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our web site at www championpowerequipment com This Booklet Every effort has been made to ensure the accuracy and...

Страница 5: ...y hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous si...

Страница 6: ...and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught Generator produces powerful voltage DO NOT touch bare wires or receptacles DO NOT use electrical cords that are worn damaged or frayed DO NOT operate generator in wet weather DO NOT allow children or unqualified persons to operate or service the genera...

Страница 7: ...pull hand and arm towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bruises or sprains could result When starting engine pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or stop the engine with electrical devices plugged in Exceeding the g...

Страница 8: ...t the engine No manual adjustment required 3 Fuel Valve Turn this valve to the On position to supply fuel to the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to start the engine 6 Oil Filler Cap Check and fill engine oil level 7 Battery Used to start the engine Provides 12V DC to the electric starter and receiver control module 8 P...

Страница 9: ...an electrician for local grounding regulations 6 120V 30A Twist Lock This receptacle powers 120 Volt AC 60 Hz single phase loads requiring up to 29 2 Amps or 3500 Watts of power 7 120V 30A Recreational Vehicle RV Receptacle This receptacle powers 120 Volt AC 60 Hz single phase loads requiring up to 29 2 Amps or 3500 Watts of power 8 120V 20A Duplex Protected by a 20 Amp push to reset circuit break...

Страница 10: ...nition Switch to the OFF position disables the Remote functions but the RCM still consumes approximately 2 mA from the battery To prevent battery drain press the Battery Switch to the OFF position This disconnects power to the RCM so there is no current draw on the battery Power Panel Load Management When the generator initially starts by the Remote no voltage is supplied to the Power Panel for ap...

Страница 11: ...Flange Bolt M10x105 for Wheel 2 Flange Bolt M8x45 for Handle 2 Flange Bolt M8x25 for Vibration Mounts 2 Flange Bolt M8x16 for Support Leg 2 Nut M10 2 Flat Washer 10 2 Nut M8 6 Spark Arrester Kit Spark Arrestor 1 Cover Plate 1 Screw with Lock Washer 2 Other Oil Funnel 1 Oil 0 6 L Spark Plug Socket 1 Remote 1 Cap Screw M6x10 for Battery Terminals 2 Nut M6 2 Battery Bolts Controls and Features ...

Страница 12: ...verything from the carton except the generator 3 Carefully cut each corner of the box from top to bottom Fold each side flat on the ground to provide a surface area to install the wheel kit and support leg Install the Wheel Kit You will need the following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 ...

Страница 13: ... cap screw M6x10 and secure with the lock washer M6 3 Repeat steps 1 2 for the black battery lead Install the Spark Arrester Insert the spark arrester screen into the muffler outlet Secure the spark arrester by placing the cover plate over the end of the screen with the lettering facing outward Secure the cover plate with the two screws and lock washers provided with the spark arrester kit Federal...

Страница 14: ...ctane rating of 85 Do not mix oil and gasoline Fill tank to approximately inch below the top of the tank to allow for fuel expansion DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or smoke when filling the fuel tank CAUTION Add Engine Oil Cont d Assembly Grounding Your generator must be properly connected ...

Страница 15: ...inst virtually all short duration voltage fluctuations Voltage fluctuation may impair the proper functioning of sensitive electronic equipment CAUTION Operation Starting the Engine without Remote 1 Make certain the generator is on a flat level surface 2 Turn off all electrical loads connected to the generator Never start or stop the generator with electrical devices plugged in and turned on 3 Turn...

Страница 16: ...e receptacles is turned off and the engine will stop after 5 seconds Connecting a generator to your electric utility company s power lines or to another power source may be against the law In addition this action if done incorrectly could damage your generator and appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power lines If you plan...

Страница 17: ...Repeat steps 5 6 for each additional item Never exceed the specified capacity when adding loads to the generator NOTE Operation Wattage Reference Chart Use the chart to determine approximate wattage requirements for your equipment Item Running Watts A Starting Watts B Essentials Light Bulb 100W 100 Refrigerator Freezer 1200 2400 Freezer 500 500 Sump Pump 600 1800 Well Pump 1 HP 2000 4000 Water Hea...

Страница 18: ... clean engine oil 5 Squeeze in a clean absorbent cloth to remove all excess oil 6 Place the filter in the assembly 7 Reattach the air filter cover and snap in place Spark Plugs 1 Remove the spark plug cable from the spark plug 2 Use the spark plug tool that shipped with your generator to remove the plug 3 Inspect the electrode on the plug It must be clean and not worn to produce the spark required...

Страница 19: ...5 PSI to clear dirt and debris from the engine Every 8 hours or daily Check oil level Clean around air intake and muffler First 5 Hours Change oil Every 50 hours or every season Clean air filter Change oil if operating under heavy load or in hot environments Every 100 hours or every season Change oil Clean Adjust spark plug Check Adjust valve clearance Clean spark arrester Clean fuel tank and filt...

Страница 20: ...spect all air vents and cooling slots to ensure that they are clean and unobstructed DO NOT use a garden hose to clean the generator Water can enter the generator through the cooling slots and damage the generator windings CAUTION Disconnect the Battery 1 Remove the protective cover from the black negative battery lead 2 Disconnect the black negative lead from the black negative terminal on the ba...

Страница 21: ...ee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and ...

Страница 22: ...19 REV 46512 20110301 ENGLISH 46512 Specifications Parts Diagram ...

Страница 23: ... 04100014 Washer 6 5mm 4 49 ST02FD 04100010 Tank Rubber 4 50 ST02FD 04110000 A Fuel Tank 1 51 ST188FD 1741002 C Handle sheath 1 52 ST182FD 1151110 B Handle 1 Part Number Description Qty 53 GB6177 M8 Nut M8 14 54 GB5789 M8x45 Flange Bolt M8x45 2 55 ST02FD 0184 2 5 F Frame 1 56 ST02FD 1151300C 1 Bottom Rubber II 2 57 ST02FD 1151300D 1 Bottom Rubber I 2 58 GB6182 M10 Nut M10 2 59 ST177FD 1152300 H 8i...

Страница 24: ...21 REV 46512 20110301 ENGLISH 46512 Specifications Engine Parts Diagram ...

Страница 25: ...04 Element 1 53 ST168FD 1090003 Separator 1 54 ST168FD 1090002 Air Cleaner Seal 1 55 ST168FD 1090004 Air Cleaner Case Comp 1 56 ST160F 1130003 CPE Carburetor Packing No Asbestos 1 Part Number Description Qty 57 ST168F 1130001 Carburetor Insulator 1 58 ST168F 1130002 CPE Insulator Packing No Asbestos 1 59 ST168FD 1010001 Stud Bolt 6X90 2 60 ST168F 2 1010100 G Cylinder Head Comp 1 61 ST168F 2 103000...

Страница 26: ...23 REV 46512 20110301 ENGLISH 46512 Wiring Diagram Specifications ...

Страница 27: ...d Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected device is defective Replace defective device Circuit breaker is open Reset circuit breaker Faulty brush assembly Replace brush assembly Service Center Faulty AVR auto voltage regulator Replace AVR S...

Страница 28: ...ly to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any electrical component Installation Use and Maintenance Cont d Normal maintenance such as spark plugs air filters adjustments fuel system cleaning and obstruction due to buildup is not cov...

Страница 29: ... years subject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual CPE recommends that you retain all yo...

Страница 30: ... Warranty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first s...

Страница 31: ...terial or workmanship will not be denied because the engine was not properly maintained and used If you have any questions regarding your warranty rights and responsibilities or to obtain warranty service please write or call the Customer service of Champion Power Equipment Inc Champion Power Equipment Inc ATTN Customer Service 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 Tel 1 877 338 09...

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