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Maintenance 

Rev 41115-20100317-E

 

 

15

 

Air Filter 

1.

 

Remove the snap-on cover holding the 
air filter to the assembly. 

2.

 

Remove the foam element.  

3.

 

Wash in liquid detergent and water. 
Squeeze thoroughly dry in a clean cloth. 

4.

 

Saturate in clean engine oil.  

5.

 

Squeeze in a clean, absorbent cloth to 
remove all excess oil. 

6.

 

Place the filter in the assembly. 

7.

 

Reattach the air filter cover and snap in 
place. 

Spark Arrester 

1.

 

Allow the engine to cool completely 
before servicing the spark arrester. 

2.

 

Remove the two screws holding the 
cover plate which retains the end of the 
spark arrester to the muffler. 

3.

 

Remove the spark arrester screen. 

4.

 

Carefully remove the carbon deposits 
from the spark arrester screen with a 
wire brush. 

5.

 

Replace the spark arrester if it is 
damaged. 

6.

 

Position the spark arrester in the 
muffler and attach with the two screws. 

 

 CAUTION 

Failure to clean the spark arrester will result in 

degraded engine performance. 
 

Cleaning 

 CAUTION 

DO NOT spray engine with water. 

Water can contaminate the fuel system. 

 
Use a damp cloth to clean exterior surfaces 
of the engine. 
Use a soft bristle brush to remove dirt and 
oil. 
Use an air compressor (25 PSI) to clear dirt 
and debris from the engine. 

Adjustments 

The air-fuel mixture is not adjustable. 
Tampering with the governor can damage 
your generator and your electrical devices 
and will void your warranty. CPE 
recommends that you contact our service 
line at 1-877-338-0999 for all other service 
and/or adjustment needs. 

Maintenance Schedule 

Follow the service intervals indicated in the 
schedule below.  
Service your generator more frequently 
when operating in adverse conditions.  
Contact our help line at 1-877-338-0999 to 
locate the nearest Champion Power 
Equipment certified service dealer for your 
generator or engine maintenance needs. 

 

Every 8  hours or daily 

  

Check oil level 

  

Clean around air intake and muffler 

First 5 Hours 

  

Change oil 

Every 50 hours or every season 

  

Clean air filter 

  

Change oil if operating under heavy load 
or in hot environments 

Every 100 hours or every season 

  

Change oil 

  

Clean/Adjust spark plug 

  

Check/Adjust valve clearance * 

  

Clean spark arrester 

  

Clean fuel tank and filter * 

Every 3 years 

 

Replace fuel line 

 

 

*  To be performed by knowledgeable, 

experienced owners or Champion Power 
Equipment certified service dealers 

 

Содержание 41115

Страница 1: ...Springs Road Santa Fe Springs CA 90670 USA Made in China 6000 Starting Watts 5000 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual Ow...

Страница 2: ......

Страница 3: ...attage Reference Chart 13 Maintenance 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 15 Spark Arrester 15 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintenance 15 Storage...

Страница 4: ......

Страница 5: ...sories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our w...

Страница 6: ...mminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or seri...

Страница 7: ...ating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produc...

Страница 8: ...off valve is in the off position and the fuel tank is empty Disconnect the spark plug wire When storing the generator Store away from sparks open flames pilot lights heat and other sources of ignition...

Страница 9: ...Valve Turn this valve to the On position to supply fuel to the engine 3 Choke Lever Used to start the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil...

Страница 10: ...t circuit breaker on each 120 Volt leg of the receptacle This receptacle powers 240 Volt AC single phase loads requiring up to 5000 watts If an L14 30P plug is wired for only one 120 Volt leg 3 wire c...

Страница 11: ...the following parts Wheel Kit Handle Assembly 1 set 8 Solid Wheel 2 piece Axle Assembly 2 sets Support Leg 1 piece Vibration Mounts 2 piece Support Leg Hardware 1 set Oil Funnel 1 piece Spark Plug Soc...

Страница 12: ...eed the following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket Pliers not included 1 Before adding oil to the engine tip the generator s...

Страница 13: ...ed with the recommended type and amount of oil Damage to the generator as a result of failure to follow these instructions will void your warranty 1 Place the generator on a flat level surface 2 Remov...

Страница 14: ...arettes or smoke when filling the fuel tank Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock WARNING Failure to properly ground the generator...

Страница 15: ...t Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations 2 Obtain an Uninterruptible Power Supply UPS device Most...

Страница 16: ...for several minutes to stabilize internal temperatures of the engine and generator 3 Flip the ignition switch to the Off position 4 Turn the fuel valve to the Off position Do Not Overload Generator Ca...

Страница 17: ...000 Water Heater 4000 Security System 180 AM FM Radio 300 Garage Door Opener 1 2 HP 500 600 Battery Charger 12V DC 110 Heating Cooling Air Conditioner 12000 BTU 1700 2500 Fan 300 600 Furnace Fan 1 3 H...

Страница 18: ...Oil Change oil when the engine is warm Refer to the oil specification to select the proper grade of oil for your operating environment 1 Remove the oil drain plug with a 15 mm socket and extension 2...

Страница 19: ...exterior surfaces of the engine Use a soft bristle brush to remove dirt and oil Use an air compressor 25 PSI to clear dirt and debris from the engine Adjustments The air fuel mixture is not adjustable...

Страница 20: ...ive dust dirt moisture or corrosive vapors CAUTION DO NOT use a garden hose to clean the generator Water can enter the generator through the cooling slots and damage the generator windings Use a damp...

Страница 21: ...the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the en...

Страница 22: ...ons 25 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 1 16 qt 1 1 L Spark Plugs Your generator comes equipped with a long reach plug 19mm Intermittent use less...

Страница 23: ...Specifications Rev 41115 20100317 E 19 Parts Diagram...

Страница 24: ...D 02100008 Brush assembly cover board 1 23 ST05FD 1152035 Brush assembly 1 24 ST05FD 1152002 End cover 1 25 ST05FD 1152004 4 Flange bolt M6 165 4 26 ST05FD 1152003 4 Stator cover 1 27 ST05FD 1152005 4...

Страница 25: ...G Muffler inner protector 1 70 GB5789 M8 20 Flange Bolt M8 20 3 71 ST188FD 1101200 Muffler stay 1 72 GB5789 M8 35 Flange Bolt M8 35 1 73 GB97 1 6 Washer 6 4 74 GB93 6 Spring washer 6 8 75 BG01 0000000...

Страница 26: ...Specifications 22 Rev 41115 20100317 E Wiring Diagram...

Страница 27: ...oaded Review load and adjust See Power Management Generator cannot supply enough power or overheating Insufficient ventilation Check for air restriction Move to a well ventilated area Cable not proper...

Страница 28: ...se and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits mod...

Страница 29: ...ject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRAN...

Страница 30: ...od A statement in such written instructions to the effect of repair or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced under the ECS Warranty shall be...

Страница 31: ...with these listed systems TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purcha...

Страница 32: ...Notes 28 Rev 41115 20100317 E Notes...

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