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5

WINCHING TECHNIQUES A-Z

a. Take time to asses your situation and plan your pull.
b. Put on gloves to protect your hands.
c. Disengage the clutch to allow free-spooling and to save energy.
d. Attach the hand saver hook to the clevis hook.
e. Pull out the wire rope to your desired anchor point using the hand saver hook.
f. Secure the clevis hook to the anchor point: Sling, chain or snatch block. Do not
attach the hook back onto the wire rope.
g. Engage the clutch.
h. Connect the remote control to the winch.
i. Start your engine to ensure power is being replenished to the battery.
j. Power in the wire rope guiding the wire under tension to draw up the slack in the
wire. Once the wire is under tension stand well clear. Never step over the wire rope.
k. Double-check your anchors and make sure all connections are secure.
l. Inspect the wire rope. Make sure there are at least 5 wraps of wire rope around the
winch drum.
m. Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the
hook. Open the hood for added protection.
n. Clear the area. Make sure all spectators are back and that no one is directly in
front or behind the vehicle or anchor point.
o. Begin winching. Be sure that the wire rope is winding evenly and tightly around the
drum. The vehicle that is being winched can be slowly driven to add assistance to the
winching process. Avoid shock loads; keep the wire rope under tension.
p. The vehicle to be winched should be placed in neutral and the emergency brake
released. Only release the brake pedal when under full tension. Avoid shock loads to
the winch. This can damage the winch, rope and vehicle.
q. The winch is meant for intermittent use. Under full load with a single line rig do not
power in for more than a minute without letting the motor cool down for a few minutes
and then resume the winching operation.
r. The winching operation is complete once the vehicle is on stable ground and is able
to drive under its own power.
s. Secure the vehicle. Be sure to set the brakes and place the vehicle in park.
t. Release the tension on the wire rope. The winch is not meant to hold the vehicle for
long periods of time.
u. Disconnect the wire rope from the anchor.

Содержание EWL10000

Страница 1: ...ELECTRIC WINCH EWL5000K EWL8000K EWL8000 EWL9000 EWL10000 Assembly Operating Instructions...

Страница 2: ...UNTING DRAWING 8 WINCH ACCESSORIES 8 RIGGING TECHNIQUES 8 WINCH WORKING DEMONSTRATION 9 REPLACING THE WIRE ROPE 1 0 MAINTENANCE 1 0 TROUBLE SHOOTING 1 1 WINCH ASSEMBLY DRAWING 1 2 WINCH PARTS LIST 1 3...

Страница 3: ...which if not avoided could result in death or serious injury GETTING TO KNOW YOUR WINCH Your winch is a powerful piece of machinery It is important that you understand the basics of its operation and...

Страница 4: ...wire rope when the winch is under load 11 Wireless Remote Control allow you control winch far from 50 Ft away 12 Universal Flat Bed Mounting Channel Your winch could have been optionally supplied with...

Страница 5: ...in of the winch while spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by rotating the drum by hand with the cl...

Страница 6: ...echniques the sounds your winch makes under various loads the way the cable spools on the drum etc Inspect the wire rope and equipment before each use A frayed or damaged rope must be replaced immedia...

Страница 7: ...he hook Open the hood for added protection n Clear the area Make sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that t...

Страница 8: ...ar housing are properly aligned Proper alignment of the winch will allow even distribution of the full rated load 2 Start by connecting the roller fairlead to the mounting channel using 2 each of the...

Страница 9: ...s use the hand saver when free spooling and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the c...

Страница 10: ...G TECHNIQUES Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder Always use a sling as an anchor point CAUTION Do not attach the clevis hook back onto the cable as this could...

Страница 11: ...e cable assembly and pull the cable to the desired length then attach to item being pulled Caution Always leave at least five turns of cable on the drum Review winch safety warnings and precautions on...

Страница 12: ...ne The cable should leave the drum from the bottom under the drum 5 Turning clutch to the CLUTCH IN position 6 Retract Cable Assembly onto drum first five wraps being careful not to allow kinking then...

Страница 13: ...place motor Allow to drain and dry Run winch until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists ask a technician to chec...

Страница 14: ...12 WINCH ASSEMBLY DRAWING...

Страница 15: ...ng 19 L1000016 1 Gasket 20 L1000017 1 Gear Ring 21 L900400 1 Gear Carrier Assembly Output Used in 50k 80k 80 90 L1000400 Used in 100 22 L900500 1 Gear Carrier Assembly Intermediate Used in 50k 80k 80...

Страница 16: ...14 OUTLINE DIMENSIONAL DRAWING EWL5000K EWL8000K EWL8000 EWL9000 EWL10000...

Страница 17: ...E S TYPE Overall dimensions L W H 18 6 3 10 0 456mm 160mm 254mm 17 3 6 3 11 1 439mm 160mm 283mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 1...

Страница 18: ...ensions L W H 21 0 6 3 10 0 534mm 160mm 254mm 21 0 6 3 11 1 534mm 160mm 283mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 0 1...

Страница 19: ...ions L W H 21 3 6 3 10 0 542mm 160mm 254mm 21 3 6 3 11 1 542mm 160mm 283mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 0 24 6...

Страница 20: ...ons L W H 21 3 6 3 10 0 542mm 160mm 254mm 21 3 6 3 11 1 542mm 160mm 283mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 0 26 2...

Страница 21: ...ions L W H 21 3 6 3 10 0 542mm 160mm 254mm 21 3 6 3 11 1 542mm 160mm 283mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 19 3 5...

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