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5. Roller Fairlead: When using the winch at an angle the roller fairlead acts to

guide the wire rope onto the drum and minimizes damage to the wire rope from
abrasion on the winch mount or bumper.

6. Mechanic Gear System: The reduction gears convert the winch motor power

into extreme pulling forces.

7. Braking System: Braking action is automatically applied to the winch drum

when the winch motor is stopped and there is a load on the wire rope. A
separate mechanical brake applies the braking action.

8. Free Spooling Clutch: The clutch allows the operator to manually disengage

(“CLUTCH OUT”) the spooling drum from the gear train, free spool. Engaging
the clutch (“CLUTCH IN”) locks the winch into the gear system.

9. Solenoid: Power from the vehicle battery flows through the weather-sealed

switch before being directed to the winch motor.

10.Remote Switch: The Power switch leads have a dual switch for powering in or

powering out your winch drum. The remote switch allows you to stand clear of
the wire rope when the winch is under load.

11.Wireless Remote Control: allow you control winch far from 50 Ft away.
12.Universal Flat Bed Mounting Channel: Your winch could have been optionally

supplied with a flat bed mounting channel that can be mounted to most flat
surfaces such as trailers, step bumpers, truck beds, etc. The mounting channel
also has holes to accept your roller fairlead.

13.Snatch Block: If your winch is supplied with a snatch block that can double the

pulling power of the winch, or change the pulling direction without damaging the
wire rope. We recommend you to use double line and snatch block for pulling
over 70% of the rated line pull.

SAFETY PRECAUTIONS

WARNING

WARNING –

Do not exceed rated capacity shown in this table.

WARNING –

Intermittent use only. Allow winch to cool between uses.

WARNING –

Do not use winch to lift (vertically).

WARNING –

Do not use winch to pull or move people in any way.

WARNING –

NEVER cut, weld, or modify any part of the winch or cable.

WARNING –

A minimum of five wraps of cable around the drum barrel is

necessary for pulling and holding the rated load.

WARNING –

Keep yourself and others a safe distance to the side of the cable

when it is under tension.

Содержание EWL10000

Страница 1: ...ELECTRIC WINCH EWL5000K EWL8000K EWL8000 EWL9000 EWL10000 Assembly Operating Instructions...

Страница 2: ...UNTING DRAWING 8 WINCH ACCESSORIES 8 RIGGING TECHNIQUES 8 WINCH WORKING DEMONSTRATION 9 REPLACING THE WIRE ROPE 1 0 MAINTENANCE 1 0 TROUBLE SHOOTING 1 1 WINCH ASSEMBLY DRAWING 1 2 WINCH PARTS LIST 1 3...

Страница 3: ...which if not avoided could result in death or serious injury GETTING TO KNOW YOUR WINCH Your winch is a powerful piece of machinery It is important that you understand the basics of its operation and...

Страница 4: ...wire rope when the winch is under load 11 Wireless Remote Control allow you control winch far from 50 Ft away 12 Universal Flat Bed Mounting Channel Your winch could have been optionally supplied with...

Страница 5: ...in of the winch while spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by rotating the drum by hand with the cl...

Страница 6: ...echniques the sounds your winch makes under various loads the way the cable spools on the drum etc Inspect the wire rope and equipment before each use A frayed or damaged rope must be replaced immedia...

Страница 7: ...he hook Open the hood for added protection n Clear the area Make sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that t...

Страница 8: ...ar housing are properly aligned Proper alignment of the winch will allow even distribution of the full rated load 2 Start by connecting the roller fairlead to the mounting channel using 2 each of the...

Страница 9: ...s use the hand saver when free spooling and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the c...

Страница 10: ...G TECHNIQUES Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder Always use a sling as an anchor point CAUTION Do not attach the clevis hook back onto the cable as this could...

Страница 11: ...e cable assembly and pull the cable to the desired length then attach to item being pulled Caution Always leave at least five turns of cable on the drum Review winch safety warnings and precautions on...

Страница 12: ...ne The cable should leave the drum from the bottom under the drum 5 Turning clutch to the CLUTCH IN position 6 Retract Cable Assembly onto drum first five wraps being careful not to allow kinking then...

Страница 13: ...place motor Allow to drain and dry Run winch until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists ask a technician to chec...

Страница 14: ...12 WINCH ASSEMBLY DRAWING...

Страница 15: ...ng 19 L1000016 1 Gasket 20 L1000017 1 Gear Ring 21 L900400 1 Gear Carrier Assembly Output Used in 50k 80k 80 90 L1000400 Used in 100 22 L900500 1 Gear Carrier Assembly Intermediate Used in 50k 80k 80...

Страница 16: ...14 OUTLINE DIMENSIONAL DRAWING EWL5000K EWL8000K EWL8000 EWL9000 EWL10000...

Страница 17: ...E S TYPE Overall dimensions L W H 18 6 3 10 0 456mm 160mm 254mm 17 3 6 3 11 1 439mm 160mm 283mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 1...

Страница 18: ...ensions L W H 21 0 6 3 10 0 534mm 160mm 254mm 21 0 6 3 11 1 534mm 160mm 283mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 0 1...

Страница 19: ...ions L W H 21 3 6 3 10 0 542mm 160mm 254mm 21 3 6 3 11 1 542mm 160mm 283mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 0 24 6...

Страница 20: ...ons L W H 21 3 6 3 10 0 542mm 160mm 254mm 21 3 6 3 11 1 542mm 160mm 283mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 0 26 2...

Страница 21: ...ions L W H 21 3 6 3 10 0 542mm 160mm 254mm 21 3 6 3 11 1 542mm 160mm 283mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 19 3 5...

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