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35

100624 - 9 TON FULL BEAM LOg SPLiTTER

TROUBLESHOOTiNg

TROUBLESHOOTiNg

Problem

Cause

Solution

Engine will not start.

No fuel.

Add fuel.

Faulty spark plug.

Replace spark plug.

Unit loaded during start up.

Remove load from unit.

Engine will not start; 
Engine starts but runs roughly.

Low oil level.

Fill crankcase to the proper level.
Place log splitter on a flat, level surface.

Choke in the wrong position.

Adjust choke.

Spark plug wire loose.

Attach wire to spark plug.

Engine shuts down during operation.

Out of fuel.

Fill fuel tank.

Low oil level.

Fill crankcase to the proper level. Place log 
splitter on a flat, level surface.

Engine cannot supply enough power or 
overheating.

Insufficient ventilation.

Check for air restriction. Move to a well 
ventilated area.

Wedge movement is slow or erratic.

Air in the hydraulic oil system.

Purge air by extending and retracting the wedge 
several times until motion is smooth.

Debris lodged in beam guides.

Clear debris from beam.

Low hydraulic oil.

Check oil level and add as needed.

Oil leak from cylinder.

Faulty cylinder rod seal.

Contact Customer Service.

Scored or bent cylinder rod.

Contact Customer Service.

Loose hydraulic fitting.

Tighten hydraulic fitting.

Faulty combination washer seal on 
cylinder hydraulic fitting.

Contact Customer Service.

Wedge will not extend or retract.

Faulty control valve.

Contact Customer Service.

Faulty hydraulic pump.

Contact Customer Service.

Low hydraulic oil.

Check oil level and add as needed.

Excessive bouncing while towing.

Under-inflated tires.

Inflate tires to proper pressure. Refer to tire 
sidewall.

For further technical support:

Technical Support Team 
Mon-Fri 8:30 AM-5:00 PM (PST/PDT) 
Toll Free 1-877-338-0999 
[email protected]

WARRANTY

This product has a 1 year limited warranty 

Repair/Replacement Warranty

 

The Supplier warrants to the original purchaser that the mechanical 
and electrical components will be free of defects in material and 
workmanship for a period of one year (parts and labor) from the 
original date of purchase. Transportation charges on product 
submitted for repair or replacement under this warranty are the sole 
responsibility of the purchaser. This warranty only applies to the 
original purchaser and is not transferable.

Warranty Exclusions

This warranty does not cover the following repairs and equipment:

Normal Wear

 

Products with mechanical and electrical components need periodic 
parts and service to perform well. This warranty does not cover 
repair when normal use has exhausted the life of a part or the 
equipment. 

Installation, Use and Maintenance

This warranty will not apply to parts and/or labor if the product is 
deemed to have been misused, neglected, involved in an accident, 
abused, loaded beyond the product’s limits, modified, installed 
improperly or connected incorrectly to any electrical component. 
Normal maintenance is not covered by this warranty and is not 
required to be performed at a facility or by a person authorized by 
the supplier.

Other Exclusions

This warranty excludes:

–   Cosmetic defects such as paint, decals, etc.

–   Wear items such as filter elements, o-rings, etc.

–   Accessory parts such as hoses, storage covers, etc.

–   Failures due to acts of God and other force majeure events  

 

 

beyond the manufacturer’s control.

–   Problems caused by parts that are not original Champion Power  
 

Equipment parts.

500887

Содержание 500887

Страница 1: ...ecautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and il...

Страница 2: ......

Страница 3: ...20 Before Each Use Inspect the Log Splitter 20 Log Splitter Location 20 Starting the Engine 21 Stopping the Engine 21 Log Splitter Operation 21 Maintenance 22 Cleaning the Log Splitter 22 Changing the...

Страница 4: ...liminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures DANgER DANGER indicates a hazardous situation which if not avoided will result in...

Страница 5: ...away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught WARNiNg O...

Страница 6: ...kickback WARNiNg In most provinces or states towing on public streets is either prohibited or would require licensing and lighting modifications to the log splitter Please check with your local author...

Страница 7: ...r DO NOT move or tip the log splitter during operation DO NOT tip the log splitter or allow fuel or oil to spill When transporting or servicing the log splitter Make certain that the fuel valve is in...

Страница 8: ...e It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol drugs o...

Страница 9: ...for outside parties without the explicit consent of Champion Power Equipment Fuel C aVERTISSEMENT aDVERTENCIa WaRNING DO NOT TOUCH Exhaust gases muffler and engine components are extremely HOT and ca...

Страница 10: ...face shield as well as full ear protection when operating this product Footwear Always wear safety shoes or heavy boots when operating the machine Gloves Always wear nonslip heavy duty protective glo...

Страница 11: ...log splitter Do not split logs against the grain Split logs end to end in the direction of the grain only Toxic Fumes The engine exhaust from this product contains chemicals known to the state of Cali...

Страница 12: ...og splitter outside and far away from windows doors and intake ventilation covers 1 Check oil level Recommended oil is 10W 30 2 Check gasoline level When adding gasoline use a minimum octane rating of...

Страница 13: ...c cylinder in place 6 Wheels 7 hydraulic Oil Dipstick Check and add Hydraulic oil 8 hydraulic Cylinder Converts hydraulic pressure into linear force 9 Control Valve handle Controls the movement of the...

Страница 14: ...LS AND FEATURES 16 muffler 17 Choke 18 air Filter 19 Recoil Starter 20 Engine Off Switch 21 Oil Drain Bolt 22 Engine Oil Fill Cap Dipstick on each side 23 Gasoline Tank 0 3 gal 1 3 L 24 Gasoline Tank...

Страница 15: ...ck washer 8 4 Engine Oil Funnel 1 n a n a Beam 1 Bolt M10 20 4 1 8mm allen wrench Lock Washer 10 4 n a Ram Bracket 1 Bolt M10 60 1 1 16mm wrench or socket Lock nut M10 1 1 17mm wrench Cylinder 1 Bolt...

Страница 16: ...the mounting holes on the beam bracket 3 Place the M8 25 bolt 24 through the hole 4 Place a 8 washer 27 and 8 lock washer 26 on the end of the bolt 5 Install the M8 nut 25 on the bolt and tighten Do n...

Страница 17: ...Lock Washers 22 and 10 Washers 21 NOTiCE The recoil side of the engine should point the same direction as the beam as shown 20 23 22 21 install the Bracket 1 Slide the ram bracket 2 over the rod on th...

Страница 18: ...rovided hose clamps connect one end of the clear oil hose to the hydraulic oil tank C just beneath the beam and the other end to the pump inlet on the side of the pump D Securely tighten the clamps on...

Страница 19: ...he break in period synthetic lubricant can be used but is not required Adjusting throttle setting will increase decrease engine speed helping to seat piston rings Avoid bogging or lugging the engine d...

Страница 20: ...manufacturer s warranty It is advisable to always shut off the gasoline supply run the engine to starvation and drain the tank when the equipment is not in use for more than 30 days 1 Use clean fresh...

Страница 21: ...ate or let anyone else operate the log splitter while under the influence of alcohol drugs or medication NEVER leave the log splitter unattended while the engine is running DO NOT change the splitting...

Страница 22: ...If the engine will not be used for a period of two 2 weeks or longer please see the Storage section for proper engine and fuel storage 1 Turn the engine switch to the OFF position Log Splitter Operat...

Страница 23: ...dic maintenance Complete all scheduled maintenance in a timely manner Correct any issue before operating the log splitter For service or parts assistance contact our Technical Support Team at 1 877 33...

Страница 24: ...excess oil 6 Place the filter in the assembly 7 Reattach the filter cover by inserting the tabs on the side closest to the fuel tank then pivot the other side into place Ensure that the filter cover...

Страница 25: ...echnical Support Team at 1 877 338 0999 to locate the nearest CPE certified service dealer for your log splitter or engine maintenance needs EVERY 8 hOURS OR DaILY Check engine and hydraulic oil level...

Страница 26: ...rosion 4 Wipe the beam and wedge with an oily rag to prevent rust and corrosion Engine Stored for Less than 30 Days 1 Allow the engine to cool completely before storage 2 Clean engine according to the...

Страница 27: ...ic oil and log splitter performance Change the type of hydraulic oil used based on temperature shown in Recommended Hydraulic Oil Type table 20 0 20 40 60 Ambient temperature Recommended Hydraulic Oil...

Страница 28: ...27 100624 9 TON FULL BEAM LOg SPLiTTER SPECiFiCATiONS Parts Diagram 500887...

Страница 29: ...4 22 G93 1987 10 Lock washer 10 8 23 G5781 2000 M10 20 Bolt M10 20 4 24 G5780 2000 M8 25 Bolt M8 25 2 Part Number Description Qty 25 G41 2000 M8 Nut M8 5 26 G93 1987 8 Lock washer 8 12 27 G95 2000 8...

Страница 30: ...15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 68 74 75 76 77 78 79 80 81 82 16 13 41 35 60 66...

Страница 31: ...9 005 Circlip 16 1 2 42 12 050003 01 Pin Piston 1 43 11 050303 00 Ring Oil 1 44 11 050302 00 Ring Second Piston 1 45 11 050301 00 Ring First Piston 1 46 12 030009 01 V2 Gasket Cylinder Head 1 47 12 01...

Страница 32: ...Fuel Tank 1 8 mm 1 92 23 070303 00 Support Filter 1 93 23 070301 00 Fuel Filter Fuel Tank 1 94 12 071000 00 1 Fuel Tank 1 5 L 1 95 111 070300 01 Fuel Filter Fuel Pipe 1 96 2 06 018 Clamp 10 5 b8 1 97...

Страница 33: ...32 100624 9 TON FULL BEAM LOg SPLiTTER SPECiFiCATiONS Engine Parts Diagram R80 V B01DY 100 101 500887...

Страница 34: ...8002 Z0M0110 0000 Starter Pulley 1 31 30028 Z510110 0001 Shroud Shield 1 32 16520 Z510220 0100 Throttle Control Assembly Blue White Zinc 1 Part Number Description Qty 33 28110 Z0M0110 H300 Shroud 1 34...

Страница 35: ...oat 1 80 16161 Z150810 0000 Main Jet Standard 1 16161 Z150510 0000 Main Jet Altitude 3000 6000 Feet 1 16161 Z150210 0000 Main Jet Altitude 6000 8000 Feet 1 81 90681 Z510210 0000 Seal Ring 1 82 16730 Z...

Страница 36: ...or further technical support Technical Support Team Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 support championpowerequipment com WARRANTY This product has a 1 year limited warranty Repa...

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