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17

100624 - 9 TON FULL BEAM LOg SPLiTTER

ASSEMBLY

 

NOTiCE

Some hoses may be preassembled by the factory, check your 
hoses per below instructions to ensure proper assembly.

Oil Inlet (high Pressure) and Oil Return hoses

 

These hoses are black and have swivel nuts on both ends.

 

The oil inlet hose sends hydraulic oil from the pump to the 
control valve/cylinder.

 

The oil return hose returns hydraulic oil from the control 
valve/cylinder to the tank.

 

Hose connections do NOT require thread seal tape.

Suction hose

 

This is the clear hose that connects the hydraulic tank to 
the pump inlet.

 

Secure both ends of hose with hose clamps.

Suction hose

1.  Using the provided hose clamps, connect one end of the clear 

oil hose to the hydraulic oil tank (C) just beneath the beam 
and the other end to the pump inlet on the side of the pump 
(D). Securely tighten the clamps on both ends of the clear 
hydraulic hose with either a flat head screw driver or 6mm 
socket (tighten to 3.65 ± 1.5 lbf-ft [4.95 ± 1.02 Nm]).

C

D

Oil Return (Low Pressure) hose

2.  Connect one end of hose to the control valve outlet (E). 

Connect the other end of the hose to the oil filter inlet (F). 
Securely tighten both ends of the hydraulic hose with a 27mm 
wrench (Torque to 44 - 52 ft lbs.).

E

F

Oil Inlet (high Pressure) hose

3.  Connect one end of high pressure hose to the control valve 

inlet (A). Connect the other end of the hose to the pump outlet 
(B). Securely tighten both ends of the hydraulic hose with a 
27mm wrench (tighten to 48 ± 4 lbf-ft [65.1 ± 5.4 Nm]).

A

B

500887

Содержание 500887

Страница 1: ...ecautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and il...

Страница 2: ......

Страница 3: ...20 Before Each Use Inspect the Log Splitter 20 Log Splitter Location 20 Starting the Engine 21 Stopping the Engine 21 Log Splitter Operation 21 Maintenance 22 Cleaning the Log Splitter 22 Changing the...

Страница 4: ...liminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures DANgER DANGER indicates a hazardous situation which if not avoided will result in...

Страница 5: ...away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught WARNiNg O...

Страница 6: ...kickback WARNiNg In most provinces or states towing on public streets is either prohibited or would require licensing and lighting modifications to the log splitter Please check with your local author...

Страница 7: ...r DO NOT move or tip the log splitter during operation DO NOT tip the log splitter or allow fuel or oil to spill When transporting or servicing the log splitter Make certain that the fuel valve is in...

Страница 8: ...e It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol drugs o...

Страница 9: ...for outside parties without the explicit consent of Champion Power Equipment Fuel C aVERTISSEMENT aDVERTENCIa WaRNING DO NOT TOUCH Exhaust gases muffler and engine components are extremely HOT and ca...

Страница 10: ...face shield as well as full ear protection when operating this product Footwear Always wear safety shoes or heavy boots when operating the machine Gloves Always wear nonslip heavy duty protective glo...

Страница 11: ...log splitter Do not split logs against the grain Split logs end to end in the direction of the grain only Toxic Fumes The engine exhaust from this product contains chemicals known to the state of Cali...

Страница 12: ...og splitter outside and far away from windows doors and intake ventilation covers 1 Check oil level Recommended oil is 10W 30 2 Check gasoline level When adding gasoline use a minimum octane rating of...

Страница 13: ...c cylinder in place 6 Wheels 7 hydraulic Oil Dipstick Check and add Hydraulic oil 8 hydraulic Cylinder Converts hydraulic pressure into linear force 9 Control Valve handle Controls the movement of the...

Страница 14: ...LS AND FEATURES 16 muffler 17 Choke 18 air Filter 19 Recoil Starter 20 Engine Off Switch 21 Oil Drain Bolt 22 Engine Oil Fill Cap Dipstick on each side 23 Gasoline Tank 0 3 gal 1 3 L 24 Gasoline Tank...

Страница 15: ...ck washer 8 4 Engine Oil Funnel 1 n a n a Beam 1 Bolt M10 20 4 1 8mm allen wrench Lock Washer 10 4 n a Ram Bracket 1 Bolt M10 60 1 1 16mm wrench or socket Lock nut M10 1 1 17mm wrench Cylinder 1 Bolt...

Страница 16: ...the mounting holes on the beam bracket 3 Place the M8 25 bolt 24 through the hole 4 Place a 8 washer 27 and 8 lock washer 26 on the end of the bolt 5 Install the M8 nut 25 on the bolt and tighten Do n...

Страница 17: ...Lock Washers 22 and 10 Washers 21 NOTiCE The recoil side of the engine should point the same direction as the beam as shown 20 23 22 21 install the Bracket 1 Slide the ram bracket 2 over the rod on th...

Страница 18: ...rovided hose clamps connect one end of the clear oil hose to the hydraulic oil tank C just beneath the beam and the other end to the pump inlet on the side of the pump D Securely tighten the clamps on...

Страница 19: ...he break in period synthetic lubricant can be used but is not required Adjusting throttle setting will increase decrease engine speed helping to seat piston rings Avoid bogging or lugging the engine d...

Страница 20: ...manufacturer s warranty It is advisable to always shut off the gasoline supply run the engine to starvation and drain the tank when the equipment is not in use for more than 30 days 1 Use clean fresh...

Страница 21: ...ate or let anyone else operate the log splitter while under the influence of alcohol drugs or medication NEVER leave the log splitter unattended while the engine is running DO NOT change the splitting...

Страница 22: ...If the engine will not be used for a period of two 2 weeks or longer please see the Storage section for proper engine and fuel storage 1 Turn the engine switch to the OFF position Log Splitter Operat...

Страница 23: ...dic maintenance Complete all scheduled maintenance in a timely manner Correct any issue before operating the log splitter For service or parts assistance contact our Technical Support Team at 1 877 33...

Страница 24: ...excess oil 6 Place the filter in the assembly 7 Reattach the filter cover by inserting the tabs on the side closest to the fuel tank then pivot the other side into place Ensure that the filter cover...

Страница 25: ...echnical Support Team at 1 877 338 0999 to locate the nearest CPE certified service dealer for your log splitter or engine maintenance needs EVERY 8 hOURS OR DaILY Check engine and hydraulic oil level...

Страница 26: ...rosion 4 Wipe the beam and wedge with an oily rag to prevent rust and corrosion Engine Stored for Less than 30 Days 1 Allow the engine to cool completely before storage 2 Clean engine according to the...

Страница 27: ...ic oil and log splitter performance Change the type of hydraulic oil used based on temperature shown in Recommended Hydraulic Oil Type table 20 0 20 40 60 Ambient temperature Recommended Hydraulic Oil...

Страница 28: ...27 100624 9 TON FULL BEAM LOg SPLiTTER SPECiFiCATiONS Parts Diagram 500887...

Страница 29: ...4 22 G93 1987 10 Lock washer 10 8 23 G5781 2000 M10 20 Bolt M10 20 4 24 G5780 2000 M8 25 Bolt M8 25 2 Part Number Description Qty 25 G41 2000 M8 Nut M8 5 26 G93 1987 8 Lock washer 8 12 27 G95 2000 8...

Страница 30: ...15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 68 74 75 76 77 78 79 80 81 82 16 13 41 35 60 66...

Страница 31: ...9 005 Circlip 16 1 2 42 12 050003 01 Pin Piston 1 43 11 050303 00 Ring Oil 1 44 11 050302 00 Ring Second Piston 1 45 11 050301 00 Ring First Piston 1 46 12 030009 01 V2 Gasket Cylinder Head 1 47 12 01...

Страница 32: ...Fuel Tank 1 8 mm 1 92 23 070303 00 Support Filter 1 93 23 070301 00 Fuel Filter Fuel Tank 1 94 12 071000 00 1 Fuel Tank 1 5 L 1 95 111 070300 01 Fuel Filter Fuel Pipe 1 96 2 06 018 Clamp 10 5 b8 1 97...

Страница 33: ...32 100624 9 TON FULL BEAM LOg SPLiTTER SPECiFiCATiONS Engine Parts Diagram R80 V B01DY 100 101 500887...

Страница 34: ...8002 Z0M0110 0000 Starter Pulley 1 31 30028 Z510110 0001 Shroud Shield 1 32 16520 Z510220 0100 Throttle Control Assembly Blue White Zinc 1 Part Number Description Qty 33 28110 Z0M0110 H300 Shroud 1 34...

Страница 35: ...oat 1 80 16161 Z150810 0000 Main Jet Standard 1 16161 Z150510 0000 Main Jet Altitude 3000 6000 Feet 1 16161 Z150210 0000 Main Jet Altitude 6000 8000 Feet 1 81 90681 Z510210 0000 Seal Ring 1 82 16730 Z...

Страница 36: ...or further technical support Technical Support Team Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 support championpowerequipment com WARRANTY This product has a 1 year limited warranty Repa...

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