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100776 - 10,000 LB. (4536 KG) WINCH

ASSEMBLY

8

ASSEMBLY

Your CPE 10,000 lb. (4,536 kg) winch is designed with 
a bolt pattern that is standard in this class of winch. 
Many winch mounting kits are available that utilize this 
bolt pattern for the most popular trucks and Sport Utility 
Vehicles. If you cannot find a kit locally, contact CPE and 
we will provide you with the name of a dealer near you.

If you will utilize the CPE Speed Mount

TM

 hitch adapter, 

you must ensure that the three major sections (motor, 
drum and gear housing) are properly aligned. Proper 
alignment of the winch will allow even distribution of the 
full-rated load.

!

 

CAUTION

Mounting bolts must be SAE grade 5 or better and 
torque to 34 ft. lb.

!

 

CAUTION

If utilizing a mounting plate, ensure that the three 
major sections (motor, drum, and gear housing) are 
properly aligned. Proper alignment of the winch will 
allow for even distribution of the full rated load. 

"

 

NOTICE

The type of vehicle to which the winch and mounting 
channel will be applied, will dictate the type of 
mounting kit that should be used (Speed Mount

TM 

hitch adapter, standard mounting channel, or specialty 
mounting kit).

Mounting the Winch

1.  Extend the arms of the Speed Mount™ hitch 

adapter and secure with 4 M8 bolts and M8 nuts.

"

 

NOTICE

Please use either middle hole or outermost hole, as 
the innermost hole interferes with this style roller 
fairlead.

2.  Insert 2 M10

×

35 bolts to the mounting channel 

hole and attach the roller fairlead to the mounting 
channel with the 2 flat washers, lock washers and 
nut M10 provided.

Содержание 100776

Страница 1: ...s important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specification...

Страница 2: ...uired 7 Assembly Parts 7 Assembly 8 Mounting the Winch 8 Wiring the Winch 10 Operation 11 General Tips for Safe Operation 11 Self Recovery 11 Winching Techniques A Z 12 Maintenance 13 Lubrication 13 S...

Страница 3: ...re each use Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use a...

Страница 4: ...ack in the rope Shock loads can far exceed the rate capacity for the rope and drum Do not accelerate your vehicle while winching Loss of traction can cause a shock load on the rope WARNING Batteries c...

Страница 5: ...made for intermittent use and should not be used in constant duty applications CAUTION Never release the free spool clutch when there is a load on the winch CAUTION Use hook strap when handling the ho...

Страница 6: ...e rope depending on the remote winch switch 3 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the rope onto the drum and minimizes damage to the rope from abrasion o...

Страница 7: ...in Hitch pin 1 R Pin 1 Roller fairlead 1 Bolt M10 35 2 2 16mm wrench or socket Washer 10 2 Lock washer 10 2 Lock nut M10 2 Winch body 1 Bolt M10 35 4 1 16mm wrench or socket Washer 10 4 Lock washer 10...

Страница 8: ...5 or better and torque to 34 ft lb CAUTION If utilizing a mounting plate ensure that the three major sections motor drum and gear housing are properly aligned Proper alignment of the winch will allow...

Страница 9: ...in the middle of the mounting channel 5 Attach using the 4 M10 cap screws with 4 lock washers and flat washers into the hole 6 Disengage the clutch by moving pulling the clutch handle to the Out posit...

Страница 10: ...of the vehicle s 12 volt battery see wiring diagram black 2 Connect the quick connect leads 2a Insert the male quick connect into the female quick connect to complete the wiring 3 Attach the remote l...

Страница 11: ...placement rope with the exact specifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Store the remote control inside your vehicle in a place t...

Страница 12: ...ectators stand clear and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that the rope is winding evenly and tightly around the drum The vehicle that is...

Страница 13: ...parts be used 1 Move the clutch to the Out position 2 Extend rope to its full length Note how the existing rope is connected to the inside of the drum 3 Remove old rope and attach new one 4 Retract ro...

Страница 14: ...8000 10000 KG 0 907 1814 2722 3629 4536 Line Speed 12V DC FPM 15 7 9 8 7 2 5 9 4 9 3 9 MPM 4 8 3 0 2 2 1 8 1 5 1 2 Max Current A 115 175 220 280 320 400 Run Time Minutes 1 1 1 1 1 1 Cooling Time Minu...

Страница 15: ...0 LB 4536 KG WINCH SPECIFICATIONS 15 Parts Diagram 30 10 29 45 46 47 4 1 2 3 26 27 24 6 25 32 28 28 7 24 23 22 33 8 21 20 12 13 14 15 16 17 19 18 11 31 44 51 9 48 5 34 35 36 37 38 39 42 43 34 35 37 36...

Страница 16: ...ust Washer 1 24 P1011014 Motor End Bearing Seal 2 25 P1011015 N BF End Bearing Black Flat 1 26 P1011016 D Lock Washer 6 Dacromet Dacromet 8 Part Number Description Qty 27 P1011017 D Hexagon Socket Hea...

Страница 17: ...100776 10 000 LB 4536 KG WINCH SPECIFICATIONS 17 Wiring Diagram Black Black Red Red Positive Negative...

Страница 18: ...load until completely dry Motor runs but rope drum does not turn Clutch cam ring not engaged Move cam ring to the In position If problem persists a qualified technician needs to check and repair Motor...

Страница 19: ...een misused neglected involved in an accident abused loaded beyond the product s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance is not cov...

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