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10

100398

 

ENGLISH

ASSEMBLY

Hybrid Mount Square Tube Frame Install

1 .  Check to see if the u-bolts will fit over your tube 

frame . If they do, it is recommended to use the 
u-bolts (See round tube install, Page 9) . If they do 
not, proceed to step 2 .

2 .  Measure the thickness of your tube frame and skid 

plate (if installed) see Figure 19 . Then cut the 
provided rubber spacers to a 

1

4

 in . (6 .4 mm) longer 

then the thickness of the tube frame . 

If there is a skid plate installed and you do not wish 
to remove it, you will need to mark the locations 
where the bolts will be installed and drill holes . 
Install the hardware with the head of the bolts 
towards the ground if possible . This will maximize 
ground clearance . See Figure 21 . If not you can cut 
the bolts after install .

NOTE

If the upper mount plate 

(2)

 doesn’t fit because of 

obstruction you may substitute the spacer plates 

(3) 

for the upper mount plate as shown in Figure 22 .

NOTE

Ensure that the rubber spacers are tight against the 
frame before tightening the bolts . If this is done 
incorrectly the mount could move and the plow may 
damage your machine .

NOTE

Hybrid Mount Square Tube Frame Install Cont’d.

Figure 19 - Frame Measurement

Figure 21 - Hybrid Mount Square Tube Install

Figure 22 - Hybrid Mount Square Tube Install

Using Spacer Plates

Figure 20 - Fastener Placement

1
2
3
4

5.5

FRONT

5.4

1

2

5.3

5.2

4

3

FRONT

FRONT

ACCEPTABLE

INCORRECT

RECOMMENDED

FRONT

3 .  Place the Upper Mount Plate 

(2)

 over the frame at 

the location behind the tires where the frame widens 
out . Refer to Figure 20 for best fastener placement .

4 .  Determine the location allowing the mount to be 

centered, back as far on the frame as possible and 
the push tubes to be attached . Keep the mount 
holes within the approximate distance (26 in . 
{66 mm}) from the front of your machine . See page 
8, Figure 16 .

5 .  Loosely install the upper mount plate 

(2)

 and lower 

mount plate 

(1)

 using the rubber spacers 

(4)

3

8

 in . 

(9 .5 mm) bolts 

(5.4)

3

8

 in . (9 .5 mm) carriage bolt 

(5.5)

, nuts 

(5.2)

 and washers 

(5.3)

 provided with your 

mount . 

6 .  Tighten all bolts evenly . Carriage bolt only needs 

to be snug to plate as its purpose is to keep both 
plates from bending in the center .

Содержание 100398

Страница 1: ...THESE INSTRUCTIONS Important safety instructions are included in this manual MADE IN USA REV 100398 20170907 100398 MODEL NUMBER 12039 Smith Ave Santa Fe Springs CA 90670 USA 1 877 338 0999 www champi...

Страница 2: ...egistration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are always working to improve our products Therefore the enclosed product may differ slightly from the image on the cover For...

Страница 3: ...ation 5 Hybrid Mount Installation Instructions 8 General Install Notes 8 Hybrid Mount Round Tube Frame Install 9 Hybrid Mount Square Tube Frame Install 10 Hybrid Mount Polaris Sportsman Install 11 Spe...

Страница 4: ...manual and we reserve the right to change alter and or improve the product and this document at any time without prior notice Since CPE highly values how our products are designed manufactured operat...

Страница 5: ...ifferent kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk...

Страница 6: ...Equipment product with missing or damaged parts Drive slowly over bumpy and rough terrain driving fast could cause damage to winch or plow Never raise the plow above point of contact as it could cause...

Страница 7: ...There are 2 different neck lengths on a carriage bolt short and standard See Figure 3 for differences NOTE Adjust the feet by loosening the nuts and sliding the feet up and down to the desired positio...

Страница 8: ...5 to secure the left and right handle plates Tighten down bolts 3 Secure the pivot plate 9 to the tube weldment 8 and hook plate 10 using the 5 8 13 4 in 15 9 44 5 mm structural bolt 15 10 5 8 in 15 9...

Страница 9: ...led and pitch blade under tension install 3 4 in 19 1 mm hex socket head cap screw 15 7 using 3 8 in 9 5 mm Allen wrench or pliers and 7 16 in 11 1 mm lock nut 15 6 into desired pitch position hole As...

Страница 10: ...tallation Cont d 12 Attach winch hook to one of 2 locations See Figure 13 Figure 14 shows the best winch line angle Use this to determine which attachment point to use Figure 13 Hook Attaching Points...

Страница 11: ...nt it is centered on your machine Some frames are not perfectly centered as shown in Figure 15 2 The approximate distance that tab holes can be from the front of the machine is 26 in 66 cm as shown in...

Страница 12: ...Figure 16 2 Install the u bolts to the frame in the locations that were determined in step one If there is a skid plate installed and you do not wish to remove it you will need to mark the locations...

Страница 13: ...frame before tightening the bolts If this is done incorrectly the mount could move and the plow may damage your machine NOTE Hybrid Mount Square Tube Frame Install Cont d Figure 19 Frame Measurement F...

Страница 14: ...dens out Refer to Figure 24 for best fastener placement 3 Determine the location allowing the mount to be centered back as far on the frame as possible and the push tubes to be attached Keep the mount...

Страница 15: ...Blade Gusset RH 1 6 105114 Blade Gusset LH 1 7 HK 142 Hardware Kit 1 7 1 CB ZP 0313 18 0_75 5 16 18 3 4 Carriage Bolt Steel Zinc Plated 4 Part Number Description Qty 7 2 HNFN ZP 0313 18 5 16 18 Hex Fl...

Страница 16: ...2 Carriage Bolt Steel Zinc Plated 1 15 5 HNFL ZP 0313 18 5 16 18 Hex Flange Nut Nylock Zinc Plated 5 15 6 HNNL ZP 0437 14 7 16 14 Hex Nut Nylon Insert Locknut Steel Zinc Plated 2 15 7 SK 0437 14 0_75...

Страница 17: ...te 1 3 105119 Hybrid Mount Spacer 4 4 P800335 Hybrid Rubber Mount Spacer 1 00 1 75 4 5 Hk 144 Hardware Kit 1 5 1 P800301 3 8 16 11 2 21 2 11 4 U Bolt 2 5 2 Hnnl Zp 0375 16 3 8 16 Hex Nylock Nut Steel...

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