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Champion Power Equipment 100133, Руководство пользователя и инструкции по эксплуатации

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REV 100133-20141031  

22

100133

 

ENGLISH

Parts List

# Part number

Description

Qty

1

PMJ22G-51

Control Valve "IN" Connector

1

2

PMJ22J-19

Plate

1

3

GB/T 859-1987(Ø8)

Washer  Ø8

2

4

GB/T 818-2000 (M8X12)

Bolt M8x12

2

5

PMJ7-15

Right Angle Joiner

2

6

PMJ22D-21

Hydraulic Hose(Valve-
Cylinder)

1

7

PMJ15-12

Hydraulic Hose(Valve-Pump)

1

8

PMJ22D-08-00

Cylinder

1

9

PMJ22J-12

Control Valve

1

10

PMJ7-22

Through Joiner

1

11

PMJ22G-49

Control Valve "OUT" 
Connector

1

12

JB/T 8870－1999

Clamp d25

2

13

PMJ22D-13

Hydraulic Hose(Valve-Oil 
Tank)

1

14

GB/T 5782-2000 
(M12×75)

Bolt M12×75(12 .9)

1

15

GB/T 889 .1-2000 (M12)

Lock Nut M12

11

16

PMJ22D-03

Thrust Plate

1

17

PMJ22D-01

Beam

1

18

PMJ22D-11

Screw R 3/4

1

19

GB 3287-2000 (25x20)

Reducing Elbow 25x20 

1

20

GB 1160 .2-89

Oil Scale

1

21

PMJ22D-12

Hex Socket Head Bolt 
M18x62(Non-Standard)

4

22

PMJ22D-02

Multi-Wedge

1

23

GB/T 95-2000 (Ø10)

Washer Ø10

12

24

GB/T 93-1987 (Ø10)

Lock Washer  Ø10

10

25

GB/T 5781-2000(M10X25)

Bolt M10×25

12

26

PMJ22D-30

Left Log Catcher

1

27

GB/T 889 .1-2000 (M10)

Lock Nut M10

2

28

PMJ22D-31

Right Log Catcher

1

29

GB/T 5782-2000 
(M12×80)

Bolt M12×80

7

30

PMJ22G-30

R Pin

1

31

GB/T 95-2000 (Ø18)

Washer Ø18

4

32

GB/T 93-1987 (Ø18)

Lock Washer  Ø18

4

33

GB/T 56-1988 (M18)

Nut M18

4

34

PMJ15-16

Pin

1

35

PMJ22D-07

Front Support Leg

1

36

PMJ22D-06

Base Tube

1

37

GB/T 848-2002 (Ø12)

Washer Ø12

4

38

GB/T 5782-2000(M12X90) Bolt M12×90

1

# Part number

Description

Qty

39

PMJ22G-41

Safety Chain With Hook

2

40

PMJ22G-40

2 in . Coupler

1

41

GB/T 95-2000 (Ø12)

Washer Ø12

2

42

PMJ15-05

Cylinder Fixed Plate

2

43

PMJ22G-19

Oil Plug

1

44

PMJ22Q-20

Internal Oil Filter

1

45

PMJ22Q-22

Filter Connector

1

46

JB/T 8870-1999 (d32)

Clamp d32

2

47

PMJ22D-04

The wheel frame

1

48

GB/T 91-2000 (Ø4×32)

Cotter Pin Ø4×32

2

49

GB/T 5782-2000 
(M12X75)

Bolt  M12×75

2

50

26 .108

Engine

1

51

GB/T 95-2000 (Ø8)

Washer Ø8

12

52

GB/T 93-1987 (Ø8)

Lock Washer  Ø8

12

53

GB/T 6170-2000 (M8)

Nut M8

8

54

PMJ22G-27

Gear Pump Stand

1

55

GB/T 5783-2000 (M8X30)

Bolt M8×30

4

56

ASME B18 .2 .1 1996

Bolt 5/16 In - 24×1 In

4

57

PMJ22G-26

Gear Pump Connector

1

58

GB/T 3452 .1-92 
(Ø10×2 .65)

"O" Ring Ø10×2 .65

1

59

PMJ22G-21

Outlet Connector Of Pump

1

60

PMJ22G-42

Gear Pump

1

61

PMJ15-14

Oil Pipe

1

62

GB/T 1099-1979 (3x5x13)

Woodruff key 3×5×13

1

63

GB/T 77-2000 (M6X10)

Screw M6×10

1

64

GB/T 1096-1979 (5x36)

Flat Key  5×36

1

65

PMJ22G-28

Engine Connector

1

66

PMJ22G-29

Engine Bushing

1

67

PMJ22G-32

Connector Cover

1

68

GB/T 5782-2000 (M8X40)

Bolt  M8×40

4

69

GB/T 818-2000 (M4X10)

Bolt M4×10

4

70

GB/T 859-1987 (Ø4)

Lock Washer  Ø4

4

71

GB/T 848-1985 (Ø4)

Washer Ø4

4

72

PMJ22J-05-01

Cased Seal

2

73

L44643 LYC DS

Tapered Bearing

2

74

PMJ22D-05-03

Wheel

2

75

GB/T 9459-
1988(M20X1 .5)

Slotted Nut M20x1 .5

2

76

PMJ22J-05-02

Axle Cap

2

77

PMJ22D-09

Single Wedge

1

Содержание 100133

Страница 1: ... Ton LOG SPLITTER 12039 Smith Ave Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 100133 20141031 100133 MODEL NUMBER ...

Страница 2: ...Do not return this product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are always working to improve our products Therefore the enclosed product may differ slightly from the image on the cover ...

Страница 3: ...Starting the Engine 16 Stopping the Engine 16 Log Splitter Operation 17 Operation at High Altitude 17 Maintenance and Storage 18 Engine Maintenance 18 Oil 18 Spark Plugs 18 Air Filter 18 Log Splitter Maintenance 18 Maintenance Schedule 19 Cleaning 19 Storage 19 Log Splitter Storage 19 Engine stored for Less than 30 Days 19 Engines Stored for Over 30 Days 19 Hydraulic Oil 19 Specifications 20 Log S...

Страница 4: ... date and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more please visit our website at www championpowerequipment com This Booklet Every effort has been made to ensure ...

Страница 5: ...between different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk of serious injury or death DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous sit...

Страница 6: ...g your log splitter Failure to follow instructions could result in serious injury or death WARNING WARNING Sparks can result in fire or electrical shock DANGER When servicing the engine Disconnect the spark plug wire and place it where it cannot contact the plug DO NOT check for spark with the plug removed Use only approved spark plug testers Running engines produce heat Severe burns can occur on ...

Страница 7: ...is empty Disconnect the spark plug wire When storing the log splitter Store away from sparks open flames pilot lights heat and other sources of ignition Skin Injection Hazard High pressure hydraulic oil can inject under your skin DANGER Make sure all fittings are tightly secure before applying pressure Relieve system of pressure before servicing Towing Hazard ALWAYS check all local and state regul...

Страница 8: ... a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately 8 Keep the operator zone and adjacent area clear for safe secure footing 9 This log splitter is equipped with an internal combustion engine if you are using it near unimproved forest brush or grass covered land the engine exhaust should be equipped with a spark arrestor Make sure...

Страница 9: ...e each use It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol drugs or medication 5 The machine owner should instruct all operators in safe log splitter operation 6 Always operate the log splitter with all safety equipment in place and all controls properly ad...

Страница 10: ...he movement of the thrust plate 10 2 in 5 1 cm Ball Coupler For towing the log splitter behind your vehicle 11 Safety Chains For use while towing 12 Support Leg Supports log splitter while operating Raise leg for towing 13 Engine 196cc OHV 4 stroke air cooled Log Splitter Controls and Features Read this owner s manual before operating your log splitter Familiarize yourself with the location and fu...

Страница 11: ...n the wheel to distribute grease 5 Loosen the castle nut and re tighten by hand 6 Install the cotter pin through the castle nut and axle to prevent the nut from backing off Flair separate ends of cotter pin 7 Place axle cap over castle nut and axle 8 Repeat steps 1 7 for the other wheel 2 Attach the splitting beam to the axle by inserting two M12x75 bolts into the back of the axle and through the ...

Страница 12: ...0 bolts M8 washers M8 lock washers and M8 nuts Tighten to 18 ft lb A 2 Attach the support leg to the same bracket on the bottom of the splitting beam Secure with one M12x80 bolt and M12 lock nut B 3 Secure the support leg in the vertical horizontal position by inserting the L pin through the bracket and support leg and securing with hair pin clip C Do not tow with support leg in the down position ...

Страница 13: ... 3 Place the hydraulic cylinder into the mounting slots on the beam and slide all the way into the slots C 4 Secure the cylinder by re installing both cylinder retainer plates with the M10x25 bolts M10 washers and M10 lock washers on each side 5 Tighten Do not over tighten 6 Attach thrust plate to cylinder rod with M12x75 bolt and M12 lock nut D 7 Tighten Do not over tighten 7 Install the Hydrauli...

Страница 14: ... M10 lock washers and ø10 washers B 7 Screw the M10x25 bolt directly into the threaded holes of the multi wedge from underneath the unit going upwards B 8 Tighten Do not over tighten 9 Repeat steps 5 7 for the right side log catcher 10 Once the log catchers have been secured to the multi wedge secure the log catchers together on the bottom side with the two 2 M10x25 bolts ø10 washers and M10 nuts ...

Страница 15: ...he first 5 hours of run time to be the break in period for the unit During the break in period stay at or below 50 of the running watt rating and vary the load occasionally to allow stator windings to heat and cool Adjusting the load will also cause engine speed to vary and help seat piston rings After the 5 hour break in period change the oil NOTE Once oil has been added a visual check should sho...

Страница 16: ...lends can absorb more water than gasoline alone These blends can eventually separate leaving water or a watery goo in the tank fuel valve and carburetor With gravity fed fuel supplies this compromised fuel can be drawn into the carburetor and cause damage to the engine and or potential hazards There are only a few suppliers of fuel stabilizer that are formulated to work with ethanol blend fuels An...

Страница 17: ...oil screw High fluid pressure and temperatures are created in the hydraulic log splitters Hydraulic fluid will escape through a pin size hole opening and can puncture skin and cause severe blood poisoning Inspect hydraulic system regularly for possible leaks Never check for leaks with your hand while the system is pressurized Seek medical attention immediately if injured by escaping fluid WARNING ...

Страница 18: ...ng the log splitter at speeds greater than 45 mph could result in serious injury or death Always adjust your towing speed according to the terrain and conditions 5 Always disconnect the log splitter from the towing vehicle before operating DO NOT over inflate tires Serious injury can result if tires explode DO NOT tow the log splitter if the tires are worn or will not hold air DO NOT exceed the ma...

Страница 19: ...the Choke position 6 Pull the starter cord slowly until resistance is felt and then pull rapidly SEE NOTE BELOW 7 As engine warms up move the choke lever Item D to Run If the engine starts but does not run make certain that the log splitter is on a flat level surface The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical thr...

Страница 20: ... feet of elevation above sea level This is a natural trend and cannot be changed by adjusting the engine At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio Other high altitude issues can include hard starting increased fuel consumption and spark plug fouling To alleviate high altitude issues other than the natural power loss Champion...

Страница 21: ...ignition 3 Make certain the spark plug gap is 0 7 0 8 mm 0 028 0 031 in Log Splitter Maintenance Make certain that the log splitter is kept clean and stored properly Only operate the unit on a flat level surface in a clean dry operating environment DO NOT expose the unit to extreme conditions excessive dust dirt moisture or corrosive vapours Inspect all air vents and cooling slots to ensure that t...

Страница 22: ...the debris from the beam wedge and end plate Use a damp cloth to clean exterior surfaces of the engine and log splitter Use a soft bristle brush to remove excess dirt and oil Use an air compressor 25 PSI to clear dirt and small debris Wipe all metal parts with an oily rag to help prevent rust and corrosion Storage Refer to the Maintenance section for proper cleaning instructions Log Splitter Stora...

Страница 23: ... AW32 ASLE H 150 ISO32 or universal hydraulic fluid When temperature is below 32º F 0ºC use universal tractor transmission fluid NOTE Maintenance Valve Clearance Intake 0 13 0 17 mm 0 005 0 007 in Exhaust 0 18 0 22 mm 0 007 0 009 in Note Tech bulletin regarding the valve adjustment procedure is on www championpowerequipment com Spark Plugs OEM spark plug NHSP F6RTC Replacement spark plug NGK BPR6E...

Страница 24: ...1 52 56 66 65 64 57 62 63 58 60 46 61 29 47 48 72 73 74 73 75 76 12 42 23 24 25 18 19 20 17 22 16 15 14 21 31 32 33 15 34 35 36 38 37 37 39 37 15 37 39 29 29 40 15 41 15 41 29 43 15 44 45 46 15 29 15 49 49 53 52 51 59 27 23 27 23 25 24 23 26 28 25 33 32 31 15 15 30 67 69 70 71 68 55 52 51 53 53 A TO A TO B B 29 29 21 77 ...

Страница 25: ...ort Leg 1 36 PMJ22D 06 Base Tube 1 37 GB T 848 2002 Ø12 Washer Ø12 4 38 GB T 5782 2000 M12X90 Bolt M12 90 1 Part number Description Qty 39 PMJ22G 41 Safety Chain With Hook 2 40 PMJ22G 40 2 in Coupler 1 41 GB T 95 2000 Ø12 Washer Ø12 2 42 PMJ15 05 Cylinder Fixed Plate 2 43 PMJ22G 19 Oil Plug 1 44 PMJ22Q 20 Internal Oil Filter 1 45 PMJ22Q 22 Filter Connector 1 46 JB T 8870 1999 d32 Clamp d32 2 47 PM...

Страница 26: ... 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 79 99 124 125 126 127 128 129 130 132 133 134 135 136 11 75 19 112 79 99 112 11 42 1 31 131 137 138 139 140 108 29 30 20 ...

Страница 27: ...rk Plug F6RTC 1 69 1 5789 0855 Flange Bolt M8 55 4 70 23 040017 00 Oil Seal Valve 2 71 21 040003 00 Valve Spring 2 Part Number Description Qty 72 21 040007 00 Retainer Exhaust Valve Spring 1 73 21 040001 00 Retainer Intake Valve Spring Up 1 74 21 040008 00 Rotator Exhaust Valve 1 75 24 040202 00 Shaft Rocker Arm 1 76 22 040009 00 Rocker Arm 2 77 22 040012 00 Screw Valve Adjustment 2 78 21 040021 0...

Страница 28: ...ilated area Wedge movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debris from beam Low hydraulic oil Check oil level and add as needed Oil leak from hose connection Loose hose clamp or hydraulic fitting Tighten hose clamp or hydraulic fitting Oil leak from cylinder Fa...

Страница 29: ... Use and Maintenance This warranty will not apply to parts and or labor if this log splitter is deemed to have been misused neglected involved in an accident abused loaded beyond its limits modified and installed improperly Normal maintenance such as spark plugs air filters adjustments fuel system cleaning and obstruction due to buildup is not covered by this warranty Other Exclusions This warrant...

Страница 30: ... parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine is defec...

Страница 31: ... be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first schedu...

Страница 32: ...kets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business hours Alterna...

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