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Model CL16

Installation, Operation and Maintenance

Page

Rev. 08/24/2021

CL16-IOM-A.doc

ARTS

REAKDOWN

Fig A. Column Extension & Overhead

ITEM #

PART #

QTY

DESCRIPTION

12321-P

POWER COLUMN WELD

12321-I

IDLER COLUMN WELD

12312-0

COLUMN EXTENSION WELD (STD Height.)

12312-2

COLUMN EXTENSION WELD (2ft.)

12301 1

OVERHEAD

A2067 1

SHUTOFF BAR

31129 1

SHUTOFF BAR CUSHION

B2064-01 1

LIMIT SWITCH PACKAGE

(INCLUDES SWITCH w/ CORD, BOTH BRACKETS, & ITEMS 7-10)

B2065-3 4

M6 x 14mm PHILLIPS PAN HEAD SCREW

B2065-4 4

M6 SERRATED FLANGE HEX NUT

B2065-5 1

CLEVIS PIN 10mm x 55 Lg.

GJY12-3 1

HAIRPIN COTTER

12330 24

1/2-13NC HEX. FLG. HD. C.S x 1” Lg.

12331 24

1/2-13NC HEX. FLG. NUT

A1154 8

3/8”-16 HEX FLANGE NUT

A2159 4

3/8”-16NC x 3” Lg. HEX HEAD CAP SCREW

12310-0

COLUMN EXTENSION PACK (14’-6” O.A. Ht.) Items (2, 13, 14, 66, 67, 68, 69)

12310-2

COLUMN EXTENSION PACK (16’-6” O.A. Ht.) Items (2, 13, 14, 66, 67, 68, 69)

Replace all worn, damaged, or broken parts with parts approved by

Challenger Lifts Inc.

or with parts meeting

Challenger Lifts Inc.

specifications.

Contact your local Challenger Lifts Parts Distributor for pricing and availability.

(Call

Challenger Lifts Inc.

(502) 625-0700 for the Parts Distributor in your area)

Содержание CL16 Series

Страница 1: ...ft MODELS CL16 16 000 LBS CAPACITY 4000 LBS PER ARM 2311 South Park Rd Louisville Kentucky 40219 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700 Fax 502 587 1933 IMPORTANT READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT ...

Страница 2: ... OBSTRUCTION OR NEAREST WALL 19 REF 168 14 0 MIN TO NEAREST OBSTRUCTION 168 14 0 MIN TO NEAREST OBSTRUCTION COLUMN BASE PLATES E REAR OF COLUMN FRONT OF COLUMN D D Fig 1c Arm and Pad Height WITHOUT STACK ADAPTERS 53 4 Fig 1a General Specifications Fig 1b Service Bay Layout A B F C E DRIVE ON DIRECTION 7 8 TO NEAREST OBSTRUCTION OR NEAREST WALL 19 REF 168 14 0 MIN TO NEAREST OBSTRUCTION 168 14 0 MI...

Страница 3: ... personal injury LOCATION This lift has been evaluated for indoor use only with an operating ambient temp range of 5 40 C 41 104 F Outdoor installation is prohibited ELECTRICAL REQUIREMENTS For lift installation and operation it is necessary to have a dedicated circuit with circuit breaker or time delay fuse Refer to wiring diagram for circuit sizing AIR REQUIREMENTS This lift is equipped with an ...

Страница 4: ...TION AND SERVICE Refer to ANSI ALI ALIS current edition IMPORTANT Always wear safety glasses while installing lift TOOLS MINIMUM REQUIRED a Tape measure 16ft b Chalk line c 4ft level d 10 adjustable wrench e Standard open end wrenches 7 16 1 2 2 9 16 2 11 16 3 4 f 5 16 allen wrench g Needle nose pliers h Hammer drill with 3 4 diameter carbide tipped bits i 2 lb hammer j Torque wrench 150 foot poun...

Страница 5: ...r the bracket hole based on the chosen install height Install the cable on the sheave and slide into place Stack the 3 8 spacer onto the sheave assembly Still holding the sheave assembly slide the pin into place Install the bolt to secure the pin see Fig 2 9 Pull tension on the free end of the cable and ensure proper routing While pulling tension on the cable slide the cylinder and carriage down u...

Страница 6: ...a time around each column 18 Raise both carriages 400 lbs ea high enough to drill the two inner anchor holes on each column Measure both carriage heights to ensure they are in the same lock position 19 IMPORTANT Place a safety support inside each column as a backup to the locks since the hydraulic cylinders are no longer engaged with the carriages 20 Repeat steps 15 thru 17 for the two 2 anchors u...

Страница 7: ...ighten anchor bolts and re check column for plumb Torque to 150 foot pounds 27 Install Overhead Limit Switch to the Overhead Beam using the rear set of holes on the Power Side of the lift Fig 7 Fig 7 Overhead Limit Switch Power Side 28 Install the Idler Bracket to the Overhead Beam using the rear set of holes on the Idler Side of the lift Fig 8 Note the orientation of the Idler Bracket The narrow ...

Страница 8: ...o the fitting follow this procedure for each hose connection Screw flared fitting on finger tight Rotate flared fitting 1 1 2 hex flats 90 deg Back the flared fitting off one full turn Again tighten flared fitting finger tight then rotate flared fitting 1 1 2 hex flats 90 deg 31 Mount Power Unit to power column as shown in Fig 11 The mounting hardware 4 5 16 18NC hex nuts are pre installed on powe...

Страница 9: ...clamp 36 Clamp the overhead hose at the idler end of the overhead beam and hold a smooth radius in the hose Each hose clamp requires one 3 8 16NC x 3 4 lg hex flange bolt and one hex flange nut Route hose across overhead to the other side Clamps are not needed yet 37 Uncoil Power Side hose and loosely attach it to the Hydraulic tee fitting in hardware box 38 Bring the Power Unit Hose and Power Sid...

Страница 10: ...ithout Reduced Width CL16 2 6 or 12 Reduced Width without Reduced Height CL16 2 6 Reduced Height with 6 or 12 Reduced Width CL16 2 12 Reduced Height CL16 0 ALL Widths and Heights CL16 2 HEIGHT CL16 2 WIDTH STD 6 12 STD 6 12 A B C B C A HOSE ROUTING TABLE HOSE ROUTING DIAGRAMS B B C C C C Fig 14 Overhead Hose Routing Diagram 41 Route the overhead hose based on the lifts height and width To make a l...

Страница 11: ... extension and down the column 54 Secure the air line to the Idler Column using black wire ties through the double holes in the middle of the column Place the head of the wire tires inside the column Cut the air line to length and attach it to the idler side lock release air cylinder Fig 17 WIRE TIE WITH HEAD INSIDE COLUMN 1 8 AIR LINE UNION TEE 1 8 AIR LINE WIRE TIE WIRE TIE WIRE TIE WITH HEAD IN...

Страница 12: ...ge cap screw and 5 16 hex flange nut Fig 20 Fig 20 Adapter Rack Installation ELECTRICAL See Figure 21 for the following steps 64 Wire tie Limit Switch cord to Overhead hydraulic Hose and Power Unit Hose 65 Connect the Overhead Limit Switch Cord to Power Unit 66 Connect Power Unit to suitable electrical source 67 Energize the power unit and begin raising the cylinder casings to reengage the carriag...

Страница 13: ...rods The cylinders are shipped with a small amount of clear anti corosive lubricant that will be forced out through the wiper when the lift reaches full rise If lubricant is not wiped clean from the cylinder rod the cylinder will apear to be leaking SYNCHRONIZING CABLES 78 Raise lift and ensure carriages lower into same lock position 79 Adjust synchronizing cables so the tension is equal in both c...

Страница 14: ... T5 T4 T6 M T8 T3 T7 T2 T1 1 2 3 4 5 6 L3 L2 L1 T3 T2 T1 FACTORY WIRED FOR 208 240V 6 4 2 5 3 1 RECONNECTIONS FOR 440 480V T3 T2 T1 T9 T6 T7 T4 T8 T5 FOR THREE PHASE M Wiring Diagram 2 T1 1 L1 3 A1 4 A2 LOAD INPUT M Normally Open FIELD CONNECTIONS FOR SINGLE PHASE Fig 21 Electrical Wiring Diagram ...

Страница 15: ...t the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance with the lift manufacturer s instructions or ANSI ALIOIM American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and the employer shall ensure that th...

Страница 16: ...st the stability of the vehicle by attempting to rock the vehicle Check adapters for secure contact with vehicle lift points If the vehicle seems unstable lower the lift and readjust the arms If the vehicle is stable raise the vehicle to a height a few inches above the desired working height 5 Lower the vehicle until the safety locks on both columns engage The vehicle should remain level when both...

Страница 17: ...Check for loose or broken parts Check hydraulic system for fluid leaks Check adapters for damage or excessive wear Replace as required with genuine Challenger Lifts parts Check lock release activation Each Column Lock should move freely When the Air Cylinder is fully extended the Column Lock should rest firmly against the back of the column Weekly Check synchronizer cables and sheaves for wear Rep...

Страница 18: ...Model CL16 Installation Operation and Maintenance Page 18 Rev 08 24 2021 CL16 IOM A doc ...

Страница 19: ... B2065 4 4 M6 SERRATED FLANGE HEX NUT 9 B2065 5 1 CLEVIS PIN 10mm x 55 Lg 10 GJY12 3 1 HAIRPIN COTTER 11 12330 24 1 2 13NC HEX FLG HD C S x 1 Lg 12 12331 24 1 2 13NC HEX FLG NUT 13 A1154 8 3 8 16 HEX FLANGE NUT 14 A2159 4 3 8 16NC x 3 Lg HEX HEAD CAP SCREW 12310 0 1 COLUMN EXTENSION PACK 14 6 O A Ht Items 2 13 14 66 67 68 69 12310 2 COLUMN EXTENSION PACK 16 6 O A Ht Items 2 13 14 66 67 68 69 Repla...

Страница 20: ...Model CL16 Installation Operation and Maintenance Page 20 Rev 08 24 2021 CL16 IOM A doc PARTS BREAKDOWN continued Fig B Lock Power Idler ...

Страница 21: ...120 2 ROD END CLEVIS 31 37026 2 AIR CYLINDER 32 37041 2 SWIVEL ELBOW 1 8 PUSH LOCK 33 12088 2 EXTENSION SPRING 34 37042 2 CYLINDER PIVOT ROD 35 37031 4 5 32 SPEED NUT 36 12073 4 5 16 18 x 1 2 Lg BUTTON HEAD CAP SCREW 37 12037 2 LOCK RETAINER 38 12033 2 LOCK WELD 39 37019 1 1 8 NPT STREET ELBOW 43 31058 18 ANCHOR BOLT 3 4 x 5 1 2 lg 44 37072 2 SNAP ON LOCK COVER Replace all worn damaged or broken p...

Страница 22: ...ASSEMBLY 55 AB 81795 1 POWER UNIT SINGLE PHASE AD 81795 1 OPTIONA POWER UNIT THREE PHASE 56 31025 1 LINE CLAMP 57 40085 9 1 4 20 HEX FLANGE NUT 58 A2125 5 1 4 20 x 3 4 LG HEX FLANGE BOLT 59 A1122 12 8 HOSE CLAMP 60 A1153 8 3 8 16 x 3 4 LG HEX FLANGE BOLT 61 A1154 16 3 8 16 HEX FLANGE NUT 62 31115 4 1 4 WASHER 63 12748 1 NYLON SPACER 1 4x1 4 Replace all worn damaged or broken parts with parts appro...

Страница 23: ...ETAINING RING 69 12302 0 1 SYNC CABLE PACK 14 6 O A Ht 12302 2 1 SYNC CABLE PACK 16 6 O A Ht 70 40053 2 1 8 THICK BEARING 71 40774 S 2 SHEAVE SPACER 3 8 72 12341 0 2 4 6 TAKE UP TUBES STD HEIGHT 0 6 2 12 4 Replace all worn damaged or broken parts with parts approved by Challenger Lifts Inc or with parts meeting Challenger Lifts Inc specifications Contact your local Challenger Lifts Parts Distribut...

Страница 24: ...Model CL16 Installation Operation and Maintenance Page 24 Rev 08 24 2021 CL16 IOM A doc PARTS BREAKDOWN continued Fig F Carriage 3 Stage Arms ...

Страница 25: ...5 8 5 16 24NF x 1 2 Lg SET SCREW 91 B2211 4 6mm x 30mm ROLL PIN 92 B2209 2 ADAPTER RACK 93 A1069 4 5 16 18NC x 1 HEX FLANGE LOCKING HEAD CAP SCREW 94 4100237 4 5 16 18NC HEX FLANGE LOCKING NUT 95 B2206 6 2 STACK ADAPTER 6 96 B2206 3 4 STACK ADAPTER 3 97 B12162S 12 4 FOOT PAD ASSEMBLY 97A A1104 H 4 PAD 100 B1084 4 45mm RETAINING RING 101 B2026 3 2 DOOR GUARD 102 X10 088 4 M8 x 30 SOCKET HEAD CAP SC...

Страница 26: ...ation Operation and Maintenance Page 26 Rev 08 24 2021 CL16 IOM A doc REVISIONS 06 18 2021 NEW PRODUCT RELEASE 07 19 2021 UPDATED IMAGES OVERALL INSTRUCTION AND PARTS BREAKDOWN 07 29 2021 ADDED STEP 55 UPDATED SPEC PAGE ...

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