Challenger Lifts 4030EAX Скачать руководство пользователя страница 7

Model 4030  

Installation, Operation and Maintenance

 

Rev. 5/22/2019 

4030-IOM-A.doc

 

7) Attach 

both 

cross 

beams to the runways 

(Fig. 

4)

 using 3/4"-16,2.5" Length Steel Hex Cap 

Screws, ZC-PLTD, a 3/4" screw size washer 
on the bolt head side, and nut side. secure 
with a 3/4"-16 GRADE 8 STEEL NYLON-
INSERT LOCKNUT. Position the power 
runway on top of the cross rail and align the 
slots with the holes. The idler runway can be 
installed using the outer or inner sets of cross 
beam holes, see “Width Between Runways” 
dimension in Fig. 1.  Do not torque bolts yet. 

8)  Check the layout of the lift in the bay.  

(This is 

the last opportunity to reposition the lift.)

   

Adjust the position of the runways so the 
distance from power side jack rail to idler side 
jack rail is the same at the front and the rear 
and the diagonal measurements from the front 
tip of one rail to rear tip of the opposite rail are 
within 1/4”, 

Fig 7

DIAGONALS TO BE WITHIN 1/4"

SIDE TO SIDE TO BE IDENTICAL

Fig 7 – Final Runway Positioning

 

9)  Center cross beam bolts with slots in runway 

and tighten. (Be careful not to move runways.)  

10)  Bolt the runways as shown in Figure I. Repeat 

for all 8x places. and Bolt the Ramps as 
shown on Figure J 

C

OLUMNS

 

11) Stand up a column assembly near each 

corner of the lift (column with power unit 
bracket goes at the 2-sheave-stack corner) 
{see page 2 Measure from the bottom of the 
ladder, to the top of the column base plate, 
Adjust the ladder so the bottom of the ladder, 
to the top of the column base plate is 12 
inches. 

12)  Slide power side column onto cross beam until 

the 1/2"-13 threaded holes in the side of the 
beam are just exposed.  Position slide blocks 
as shown in 

Fig 8 

and 

Fig 9

 and attach with 

1/2"-13, 0.75" Length steel cap screw, ZC-
PLTD, GR-8 bolts (

apply thread 

nonpermanent locking compound before 
installing

).   

 

Fig 8 – Slide Block Installation 

13) Push the column against the slide blocks, 

Fig 

9

. Measure from the column to the edge of the 

rub block bracket. the dimension should be 4-
5/8".   

 

 

Fig 9 – Column Positioning

 

14) Repeat for remaining three columns.  

Содержание 4030EAX

Страница 1: ...unted Lift Model 4030 30 000 lb Capacity 2311 South Park Rd Louisville Kentucky 40219 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700 Fax 502 587 1933...

Страница 2: ...19 5 256 292 Lifting Capacity Hydraulic Pressure at Cap 30 000 lbs 2190 psi Air Supply Required 90 120 psi Clean Dry Motor 3HP Voltage Single Phase Std 230v Rise Time 126 Seconds approximate Min Recom...

Страница 3: ...ed mounting surface could result in unsatisfactory lift performance property damage or personal injury LOCATION This lift has been evaluated for indoor use only with an operating ambient temp range of...

Страница 4: ...06 2 RAMP ASSEMBLY 6 7430 0367 2 FRONT WHEEL STOP 7 7430 0506 2 WHEEL CHOCK 8 AB 100157 1 POWER UNIT 9 9430 0308 1 POWER RUNWAY ASSEMBLY 10 8430 0334 1 IDLE RUNWAY ASSEMBLY 11 8430 0334 1 IDLE RUNWAY...

Страница 5: ...les 3 and 4 should be extending out from the rear of the power runway and cables 1 and 2 from the front of the power runway Fig 5 4 Position the front and rear cross beams Fig 5 5 Feed Cable 3 through...

Страница 6: ...Model 4030 Installation Operation and Maintenance 6 Rev 5 22 2019 4030 IOM A doc Fig 6 Cross Rail Assembly...

Страница 7: ...1 4 SIDE TO SIDE TO BE IDENTICAL Fig 7 Final Runway Positioning 9 Center cross beam bolts with slots in runway and tighten Be careful not to move runways 10 Bolt the runways as shown in Figure I Repe...

Страница 8: ...flat washer one load nut and one jam nut See Item s 21 22 23 on page 15 Pull the cables on until the tension of the cables overpowers the springs on the cross beam disengages the locks The Slack devi...

Страница 9: ...mn top plate For alignment style runways use a transit for leveling runways placing the target in the center of the turn plate with lift lowered into locks adjusting the lock ladders as needed Refer t...

Страница 10: ...ch column COLUMN DECAL PLACEMENT 39 Center the decal on the front drivers side column and rear passenger side column 40 Apply decal 4 from top of columns Fig 13 Fig 13 Decal Placement ALIGNMENT RUNWAY...

Страница 11: ...the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance with...

Страница 12: ...NY SAFETY FEATURE IN AN ATTEMPT TO LOWER THE LIFT JACK NO GO ZONE DO NOT PLACE ROLLING JACKS WITHIN 50 INCHES FROM THE CENTER OF THE RUNWAY MAINTENANCE To avoid personal injury permit only qualified p...

Страница 13: ...Model 4030 Installation Operation and Maintenance 13 Rev 5 22 2019 4030 IOM A doc Parts Breakdown Fig A General Layout...

Страница 14: ...8 15 9430 0306 2 RAMP ASSY 16 7430 0367 2 FRONT STOP 17 9600K223 2 GROMMET FITS 1 3 4 HOLE 18 AB 100157 1 POWER UNIT 19 8430 0322 4 LOCK LADDER 20 94895A842 8 7 8 9 ZC YW CHROME PLT STEEL HEX NUT GR8...

Страница 15: ...X 1032 0007 CABLE 2 5 8 XFX XAX 3 1032 0006 1 CABLE 3 5 8 4 1032 0005 1 CABLE 4 5 8 5 94895A858 4 1 1 8 12 HEX NUT ZC GR 8 6 93839A585 4 1 1 8 12 THIN HEX NUT ZC GR 8 7 98023A039 4 1 1 8 ID WASHER ZC...

Страница 16: ...D CONNECTOR CABLE RETAINER 9 91257A573 4 1 4 28 2 75 LENGTH CAP SCREW 10 7430 0424 1 CABLE CONNECTOR 9430 0308 1 MAIN ALIG TRACK ASSY 11 7430 0459 1 ANTI ROTATING BAR 12 91257A571 2 1 4 28 4 0 LENGTH...

Страница 17: ...Model 4030 Installation Operation and Maintenance 17 Rev 5 22 2019 4030 IOM A doc PARTS BREAKDOWN continued Fig D Cross Beam...

Страница 18: ...AA508 9 4 BEARING 16 91259A626 4 5 16 18 1 25 LENGTH SHOULDER SCREW 17 90126A031 8 3 8 SCREW SIZE ZC PLT WASHER 18 92979A118 16 1 4 20 3 4 HEX CAP SCREW GR 5 19 7430 3003 4 CROSS RAIL COVER 20 1004 0...

Страница 19: ...6 1 1 4 MNPT X MALE PNEUMATIC HOSE PLUG 8 SPL 6002 1 1 4 MNPT X 3 8 90 DEGREE PUSH ON FITTING 9 PT23003BK 63FT 5 32 DIA PLASTIC AIR LINE 10 SPL 2501 1 1 8 MNPT X 5 32 90 DEGREE PUSH ON FITTING 11 5078...

Страница 20: ...Model 4030 Installation Operation and Maintenance 20 Rev 5 22 2019 4030 IOM A doc NOTES...

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