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10.0 Appendix C- Troubleshooting

10.0 Appendix C- Troubleshooting

The following list of potential problems and suggests possible causes.

Problem Possible

Cause

The machine will not cycle

Power cord is disconnected.
Blown fuse
Disconnected wires

Knife down motion is sluggish or erratic

Low hydraulic fluid level
Hydraulic leak
Insufficient voltage to machine
Dovetail requires lubrication
Dovetail gib improperly adjusted

The machine will not switch on Power

cord

disconnected

Fuse blown
Defective power switch
Loose wire connection.

The machine switches on, but the lamp is out

Bulb is burned out
Loose wire connection

Knife return is sluggish or erratic

Knife return spring(s) worn out or improperly adjusted
Dovetail requires lubrication
Dovetail gib improperly adjusted

Cannot adjust knife to die

Improperly matched knife and die
Knife not aligned in keyway

Poor corners

Stock improperly jogged
Side or back gauges improperly adjusted
Knife/die improperly adjusted
Dull knife

Содержание MSCM

Страница 1: ...Challenge Manual Single Cornering Machine Instruction Manual...

Страница 2: ...ation to any Challenge product is not authorized by The Challenge Machinery Company The availability of these manuals is solely for the purpose of providing reference information for the products This...

Страница 3: ...SINGLE CORNERING MACHINE Sold and Serviced by The Challenge Machinery Company 6125 Norton Center Drive Norton Shores MI 49441 6081 USA www ChallengeMachinery com Serial Numbers 2167A Up INSTRUCTION A...

Страница 4: ...ver of this manual Also fill out the warranty card accompanying this manual and return it DIRECTLY TO CHALLENGE If you bought a used machine it is important to have the following information on record...

Страница 5: ...s 17 8 0 Appendix A Maintenance Guide 18 8 1 Mechanical System 19 8 1 1 Knife Return Springs 19 8 1 2 Dovetail Gib 19 8 1 3 Hydraulic System SCM only 20 8 1 4 Hydraulic Fluid Check 20 8 1 5 Replacing...

Страница 6: ...contact your Authorized Challenge Dealer Failure to understand the operating instructions may result in personal injury Only trained and authorized individuals should operate this machine Disconnect...

Страница 7: ...this symbol If this label is lost from the machine it should be replaced SINGLE PERSON OPERATION Do not operate with more than one person CUT CRUSH HAZARD Keep hands from under plunger and knife while...

Страница 8: ...r CMC 431M Manual Single Cornering Machine 1 Each machine includes the following tool kit items 8315 Knife Hold Down Block 1 6751 Holder Plunger 1 6751 1 Clamp Holder MSCM MSCM only 1 W 171 1 8 hex wr...

Страница 9: ...3 0 Packing List 7...

Страница 10: ...um Pile Height 4 10 cm Table Depth 24 61 cm Table Width 20 51 cm Table Height 35 89 cm Overall Height 51 130 cm Footprint 20 X 24 51 X 61 cm Net Weight SCM Shipping Weight SCM Net Weight MSCM Shipping...

Страница 11: ...Knives and Dies Size Knife Number Die Number 1 8 3 2 mm 6721 2 6722 2 1 4 6 3 mm 6721 4 6722 4 3 8 9 5 mm 6721 6 6722 6 1 2 12 7 mm 6721 8 6722 8 5 8 15 9 mm 6721 10 6722 10 Straight Diagonal 6761 676...

Страница 12: ...he machine off the skid The machine weighs over 250 lbs Note that the installation location must have a 115 VAC wall outlet nearby 6 3 Leveling Once positioned level the machine to the floor by turnin...

Страница 13: ...7 0 User s Guide 11 7 0 User s Guide 7 1 SCM MSCM Diagrams Figure 4 SCM Components...

Страница 14: ...7 0 User s Guide 12 Figure 5 MSCM Components...

Страница 15: ...he stock using the jogging aid Jog the stock against the side gauge to line it up Push and jog it against the back gauge Keep hands away from the knife and plunger Always use the jogging aid while cut...

Страница 16: ...he hold down block as shown in the following figure Figure 6 Knife Hold Down Block 2 Switch off the machine and disconnect power from the machine See Power Lockout Procedure on page 4 3 Open the top c...

Страница 17: ...y tighten the knife mounting screw 12 Place the die on its mounting surface on the table and reinstall its mounting screws 13 Place a piece of tissue paper between the knife and the die to ensure prop...

Страница 18: ...7 4 Side and Back Gauge Adjustment for side gauge adjustment instructions Figure 10 Maximum Recommended Cut 7 7 Lubrication Proper lubrication is critical to prevent excessive wear to the machine Disc...

Страница 19: ...ed dies should be purchased through an authorized Challenge dealer in order to insure proper sharpening Exercise care when handling and changing knives Firm placement of paper against side and back ga...

Страница 20: ...enge Machinery Company provides parts with the express understanding that they are to replace parts found missing or no longer serviceable on equipment designed and or manufactured at Challenge The Ch...

Страница 21: ...he machine and disconnect power SCM only 2 Open the top cover 3 Loosen the top jam nut on the end of the knife return rod 4 Turn the lower jam nut clockwise to increase the compression on the spring s...

Страница 22: ...d down block SCM only 13 Depress the foot pedal and remove the knife hold down block MSCM only Disconnect main power See Section 2 2 Power Lockout Procedure 14 Switch off the machine and disconnect po...

Страница 23: ...smission fluid will damage power unit 6 Screw the filler cap back into the reservoir and replace the front cover 8 1 5 Replacing Hydraulic Fluid The hydraulic fluid should be replaced annually Do not...

Страница 24: ...l 8 2 Electrical System SCM only 8 2 1 Fuse Check and Replacement If the machine is plugged in but the hydraulics will not turn start a fuse may be blown The fuse should be checked first To check and...

Страница 25: ...9 0 Appendix B Parts List 23 9 0 Appendix B Parts List 9 1 Mechanical 9 1 1 A 8300 2 Main Assembly Knife Head...

Страница 26: ...424 4 NUT 1 4 20 HEX JAM 3 17 H 6909 406 SCREW 1 4 20 X 3 4 FLAT HEAD CAP 1 18 H 6918 403 SCREW 1 4 20 X 3 8 SOCKET HEAD CAP 3 19 H 6918 406 SCREW 1 4 20 X 3 4 SOCKET HEAD CAP 2 20 H 6910 410 SCREW 1...

Страница 27: ...9 0 Appendix B Parts List 25 9 1 2 A 8300 2 Main Assembly Knife Head Rear...

Страница 28: ...E LIGHT BULB 1 10 E 933 2 75 WATT LIGHT BULB MED BASE 1 11 EE 3044 CABLE ASM TABLE LIGHT 1 12 H 233 ADAPTER PIPE TO O RING 1 13 H 230 10 ELBOW ORING TO TUBE 1 14 H 344 1 CYLINDER ASM SCM 1 15 H 6417 5...

Страница 29: ...9 0 Appendix B Parts List 27 9 1 3 A 8300 2 Main Assembly Underside...

Страница 30: ...8300 2 Main Assembly Underside Parts List Item Part No Description Qty 1 6743 SPACER DCM 1 2 H 6424 10 NUT 5 8 11 HEX JAM 1 3 H 6918 102404 SCREW 10 24 X 1 2 SOCKET HEAD CAP 2 4 H 7324 10 WASHER 10 IN...

Страница 31: ...9 0 Appendix B Parts List 29 9 1 4 A 8300 2 Main Assembly Hood...

Страница 32: ...SCM 1 2 8307 HINGE MPS CONSOLE 1 3 A 8302 COVER ASSEMBLY 1 4 A 7545 CORK STRIP 2 5 H 6423 4 NUT 1 4 20 HEX KEP 4 6 H 6910 404 SCREW 1 4 20 X 1 2 BUTTON HEAD CAP 4 7 H 6918 404 SCREW 1 4 20 X 1 2 SOCKE...

Страница 33: ...9 0 Appendix B Parts List 31 9 1 5 A 8300 2 Main Assembly Base...

Страница 34: ...3046 CABLE ASM SWITCH FUSE HOLDER 1 20 EE 3047 FOOT SWITCH ASSEMBLY 1 21 EE 3048 FUSE HOLDER ASM 1 22 EE 3049 CABLE ASM HYDRAULIC MOTOR 1 23 EE 2769 6 CABLE ASM SOLENOID PLUG 1 24 H 6423 10 NUT 10 24...

Страница 35: ...9 0 Appendix B Parts List 33 9 1 6 A 8300 2 Main Assembly MSCM...

Страница 36: ...BLY 1 13 H 5254 1212 SCREW 3 4 X 1 1 2 SHSS 1 14 H 6417 6 NUT 3 8 16 HEX 4 15 H 6423 10 NUT 10 24 HEX KEP 2 16 H 6424 6 NUT 3 8 16 HEX JAM 2 17 H 6428 7 NUT 7 16 20 HEX JAM 2 18 H 6910 102403 SCREW 10...

Страница 37: ...v B Item Part No Description Qty 1 E 1069 13 120V COIL 1 2 H 270 PLUG NPT 1 3 H 200 5 SOLENOID VALVE 1 4 H 242 10 HOSE ASSEMBLY HYDRAULIC 1 5 H 254 5 ELBOW NPT TO TUBE 1 6 H 372 5 HYDRAULIC POWER UNIT...

Страница 38: ...9 0 Appendix B Parts List 36 9 2 Electrical 9 2 1 E 3042 Basic Machine Schematic E 1075 15SB...

Страница 39: ...9 0 Appendix B Parts List 37 9 2 2 E 3042 Interconnection Diagram...

Страница 40: ...Dovetail gib improperly adjusted The machine will not switch on Power cord disconnected Fuse blown Defective power switch Loose wire connection The machine switches on but the lamp is out Bulb is burn...

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