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6.0 

 

Operation 

 
 

 

13

 

6.0 Operation 

6.1 Starting the Machine 

The power for this machine is supplied by two motors; one is for the hydraulic power pack, the other 
is for the spindle.  They are both started and stopped simultaneously by a single set of start-stop 
buttons located on the stand under the table (Figure 1 on page 8).  Be sure both motors are operating 
before trying to drill paper. 
 

6.2 Operating the Drill 

  Always wear safety glasses when operating this machine. 

 
Pressing down on the foot switch activates the hydraulic unit, which brings the drill heads (and drills) 
down to the table.  When the drills reach the bottom of their stroke, they will automatically return the 
“up” position.  (Note: The vertical stroke of the drills must be set before drilling to provide the proper 
drill depth.  See section 6.3  on page 13 for adjustment procedures).  The pedal must be released 
and depressed again before drilling the next set of holes, assuring full control and allowing no repeat 
stroke.  By releasing the pedal, the operator can stop the drills in their downward stroke at any time 
allowing them to return to their normal position, thus preventing costly errors.  NEVER REST YOUR 
FOOT ON THE PEDAL WITHOUT INTENDING TO BRING DOWN THE DRILLS!
 
 

6.3 Adjusting the Vertical Stroke 

The vertical stroke of the machine determines the exact depth the drills will reach at the bottom of 
their stroke.  Whenever installing a new set of drills, the vertical stroke must be adjusted before 
drilling. 
 
The two outside heads are provided with independent height adjustment while the center head works 
from the center overall adjusting screw.  This is necessary because of the variance in length of the 
drills.  Start by adjusting the center head to its highest point.  This is accomplished by turning the drill 
depth adjustment screw (Figure 1 on page 8) counterclockwise until it stops turning.  Then adjust the 
side heads all the way up by turning the knurled ring on the heads clockwise (use the provided drill 
drift in the holes if necessary).  Now, with the new drills in the place, put two or three sheets of paper 
under the heads.  The center spindle should then be adjusted so that the center drill just cuts through 
the paper.  Too deep will cause a ragged hole in the bottom sheets as well as a shorter drill life from 
drilling into the cutting block.  After the center drill is adjusted, each outside spindle can be adjusted.  
Turn counterclockwise to lower and clockwise to raise.  No locking is necessary.  Once all three drills 
are set, drill through a full lift of paper.  A final adjustment of the drill depth adjusting screw may be 
necessary to obtain the best results. 
 

6.4 Setting the Distance between Drill Heads 

This machine incorporates three drilling heads operating on three belt-driven spindles.  The center 
head is stationary while the two outside heads have a lateral adjustment of 1-3/4” each. 
 
This provides an adjustment range of 2-3/4” to 4-1/2” (7 cm to 11 cm) between the center drill and 
either of the outside drills, or a range of  5-1/2” to 9” (14 cm to 23 cm) between the two outside drills. 
 
The lateral adjustment is accomplished by loosening the clamp knob (a black, plastic hand knob) 
located at the rear of each outside head, and then turning the 4-lobed, black knob located at the 

Содержание CH-EH3

Страница 1: ...Challenge EH 3 Hydraulic Three Spindle Paper Drill Instruction Manual...

Страница 2: ...liability for any modification or alteration to any Challenge product and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company The availabi...

Страница 3: ...w minutes right now to RECORD YOUR MACHINE SERIAL NUMBER in the space provided on the front cover of this manual Also be sure to fill out the warranty card accompanying your machine and return it DIRE...

Страница 4: ...e 14 6 7 Adjusting the Stroke Speed 14 6 8 Removing the Cutting Blocks 15 6 9 Removing the Drills from the Spindle 15 7 0 Drilling Tips 16 8 0 Accessories for Challenge Paper Drilling Machine 17 8 1 G...

Страница 5: ...ETY GLASSES when operating the drill machine Keep the floor around the machine free of trim debris oil and grease If the machine sounds or operates abnormally turn it off and consult the Trouble Shoot...

Страница 6: ...EA Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they are for your protection Replace all guards Do not operate with any gu...

Страница 7: ...zen 1 CD 4 2 1 2 Hollow Drill 1 4 3 CD 5 2 1 2 Hollow Drill 5 16 3 K 85 Drift Hole Cover 3 A 4950 2 Hand Drill Sharpener Chip Remover 1 4688 Lubrication Stick 1 4687 Drill Drift 1 W 141 1 8 Allen Wren...

Страница 8: ...uge optional 0 to 4 1 2 0 to 11cm Vertical Adjustment of Ind Heads 1 4 6mm Adjustable Range to side guide 0 to 14 0 to 37cm Dimensions Table Size 19 1 2 x 31 1 2 50cm x 80cm Table Height 37 94cm Overa...

Страница 9: ...page as well as the parts lists and drawings in the back of this manual for part identification and orientation if necessary All guards and instruction plates are installed for your safety and informa...

Страница 10: ...nt The responsibility for filing a claim against the carrier for damages incurred during shipment rests with the receiver of goods FOB our factory Clean all parts with a commercial cleaning solvent be...

Страница 11: ...osition as shown in Figure 5 Next position the table so that the front surface of the backgauge is 1 7 8 from the front of each pull down shaft see Figure 5 Now tighten the front two table mounting sc...

Страница 12: ...The breather cap has a dip stick attached for checking the oil When screwed in and then removed to check there should be approximately an 1 8 3 mm of oil on the stick Some machines are equipped with a...

Страница 13: ...5 0 Installation Guide 12 5 6 Installing the Chip Container The chip container is installed by slipping it over the two hooks provided on the rear of the machine...

Страница 14: ...ight adjustment while the center head works from the center overall adjusting screw This is necessary because of the variance in length of the drills Start by adjusting the center head to its highest...

Страница 15: ...sition The scales read in inches and millimeters and will give the distance from the edge of the sheet to the center of the holes Be sure the 1 2 5 cm square pieces mounted to the backgauge are aligne...

Страница 16: ...is removed by inserting your fingers in the hole provided in the frame under the table and pushing up on the cutting stick knock out There are three holes one on each side of the frame and one in the...

Страница 17: ...ps and helps avoid overheating of the drills Use readily available stick lubricants for this purpose Hold the end of the stick against the side of the rotating drill Be sure to touch the cutting edge...

Страница 18: ...CD 174 9 32 x 2 7 1 x 51mm CD 92 5 16 x 2 7 9 x 51mm CD 5 11 32 x 2 8 7 x 51mm CD 112 3 8 x 2 9 5 x 51mm CD 6 13 32 x 2 10 3 x 51mm CD 132 7 16 x 2 11 1 x 51mm CD 7 x 2 12 7 x 51mm CD 8 Special order...

Страница 19: ...ing Blocks are for round hole drilling operations Sold in packages of 12 8 4 Handi Sharp Drill Sharpner Cat No 57100 Replacement Cutting Bit Part No 6469 Adapter for other style drill bits Part No 571...

Страница 20: ...three turns The cutting tool seldom requires replacing but when it does become necessary the bit can be ordered through your Challenge Dealer Cat No 4952 Challenge Hollow Drill Sharpener Part No A 495...

Страница 21: ...e between holes a scale in the guide shaft is provided for this purpose The guide shaft is then replace in the rear gage and final adjusting or centering of holes is accomplished with the knurled scre...

Страница 22: ...hand control safety kit can be installed on the EH 3D in place of the standard foot pedal control All of the necessary hardware and instructions are included in the kit The 2 hand control offers anti...

Страница 23: ...s 135901 and up Cat No 48004 Figure 15 This drill shield kit includes a clear Lexan shield that protects the operator from contacting the spinning drills The kit can be installed on all EH 3A EH 3B EH...

Страница 24: ...Parts with the express understanding that they are to replace parts found missing or no longer serviceable on equipment designed and or manufactured at Challenge The Challenge Machinery Company assum...

Страница 25: ...and try to identify the problem 7 Call the dealer for any problems that cannot be handled by your own personnel 9 1 1 Daily 1 Sharpen the hollow drills often and reset the spindle adjusting knobs if n...

Страница 26: ...ustments 9 2 1 Table Position Adjustment Set the backgauge to the 1 position Drill a few sheets of paper and measure the distance between the center of each hole to the edge of the paper If it is not...

Страница 27: ...ubstitute Oils other than the recommended type will cause seals cups and O rings to deteriorate Unsafe operating conditions will result 9 3 1 Recommended Oils Oil Name Distributor Rykon No 100 AMOCO D...

Страница 28: ...9 0 Maintenance Guide 27 NOTES...

Страница 29: ...F 352 LO January 2014...

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