Cervélo R5 Disc, Инструкция по сборке

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11 12
Max.
4mm
1mm
1st Mark
2nd Mark /
Final Cut
D-Shaped
Compression
Plug adds 1mm
to height of
cut fork
ST32 Stem
Top Cap Plug
GR-ST32-
CLOSED
ST32 Stem
Top Cap
5mm Stem
Spacer
Bearing
Top Cap
22mm
(BC-506)
Bearing
Top Cap
7mm
(BC-413)
or
Split Ring
(SR-312)
2.5mm Stem
Spacer
Stem
Spacer Kit
(SK-032)
Preload
Fixing
Screw
M6 x 25
Upper Bearing
1-1/4" 45ºx 45º
Lower Bearing
1-1/2" 36ºx 45º
Your Cervélo frame
& fork have been
designed to work
together. Do not
substitute a different
size fork without first
consulting Cervélo
Customer Service to
confirm compatibility
with your frame.
Two-piece
Stem Spacers
allow for
installation
or removal
without
re-cabling.
FORK PREPARATION & INSTALLATION
Improper cutting of the steerer tube could
cause a failure that may result in severe injury
or death.
Avoid breathing the dust created during cutting
carbon composite materials.
1. Apply grease to the bearing pockets and install
the upper and lower headset bearings into the
frame.
2. Fit the fork provided with your frame into the
head tube with the complete headset, required
spacers, and the stem.
3. Apply the minimum pressure needed to
ensure the assembly is fully seated. Mark the
steerer tube at the top of the stem.
4. Remove fork and clearly mark the fork steerer
tube at a point 4mm below the first mark. Take
care to verify that this measurement is correct
as this defines the cut line for the steerer tube.
5. To trim fork steerer, use only a saw suitable for
cutting carbon, and a cutting guide.
6. Insert D-Shaped Compression Plug and tighten
to hold in place. Do not apply final torque until
after the stem is installed.
7. Place Lower Bearing over the fork steerer and
insert into the frame from the bottom of the
head tube.
8. Install over the steerer in order: Upper Bearing,
Split Ring, Bearing Top Cap, Stem Spacers, and
Stem. Do not install the Stem Top Cap.
9. Tighten the Compression Plug to 8Nm using a
torque wrench.
10. Install the Stem Top Cap and Preload Fixing
Screw into the stem. Tighten the Preload
bolt only enough to remove all play from the
headset, and ensure the bearings rotate freely
(typically 1 to 2 Nm)
11. Tighten the stem to fork fixing bolts to 5Nm
maximum.
Install D-Shaped Compression
Plug in fork steerer and lightly
tighten. Apply rated torque of
8Nm following stem and spacer
installation.
D-Shaped Compression
Plug (FKI-CL005-517A).
Left
Wedge Right
Wedge
Rear
Wedge
Do not torque Compression Plug past
the recommended 8Nm maximum. If the
Compression Plug requires tightening past
8Nm, please contact Cervélo Customer
Service.
The component parts of the compression
plug are side-specific. Re-assembling
parts incorrectly may result in loss of
preload in the system. Refer to the
images shown for correct assembly.
Do not exceed 5mm total
spacers above the stem.
Do not exceed
52mm maximum
total spacer height,
including the
Bearing Top Cap.