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OPERATOR INSTALLATION

SECTION 7

FIGURE 13. STEEL RACK BELOW PINION

1. Includes 3mm clearance required between rack and pinion

2. Distance between bottom of the Foundation Plate and top edge of the Rack Tooth

RAZ Rack

FIGURE 14. RAZ RACK ABOVE PINION

11mm

25mm

83mm

115.2mm

1,2

167.7mm

29.5mm

(Typical RAZ

Rack Width)

Foundation Plate

Flat bar welded

to foundation plate

and rail
Concrete Foundation

(Recommended

allow

for adjustment)

Minimum space from edge

of foundation plate to

reference point of edge that

protrudes the furthest.

(Section 7.1.1.)

53mm-55mm

11mm

25mm

(Typical Steel

Rack Width)

51.4mm

1,2

Foundation Plate

Raised Concrete

Foundation

(Recommended

allow

for adjustment)

Minimum space from edge

of foundation plate to reference

point of edge that protrudes

the furthest.

(Section 7.1.1.)

49mm-51mm

1. Includes 3mm clearance required between rack and pinion

2. Distance between bottom of the Foundation Plate and bottom edge of the Rack Tooth

Содержание D5 SMART

Страница 1: ...SLIDING GATE OPERATORS Centurion Systems Pty Ltd www centsys com D5 SMART INSTALLATION MANUAL...

Страница 2: ...y Centurion Systems Pty Ltd makes no representations or warranties with respect to this manual No part of this document may be copied stored in a retrieval system or transmitted in any form or by any...

Страница 3: ...7 1 1 Locating an Initial Reference Point 7 1 2 Minimum Clearances 7 1 3 Locate the Operator s Position 7 1 4 Foundation Plate Installation 7 2 Retro fit Installations Existing Sites 7 3 Conduit and...

Страница 4: ...ared Beams 8 3 3 External Radio Receiver and Loop Detector Wiring 8 3 4 Earth Spike Installation 8 3 5 G ULTRA to D5 SMART Wiring 8 4 Commissioning the System 8 5 Apply Warning Decal 9 GENERAL MAINTEN...

Страница 5: ...ighly resistant to dust oil dirt or insect ingress therefore ensuring that the D5 SMART opens and closes gates reliably and accurately Advanced features of the D5 SMART logic controller include Intera...

Страница 6: ...unless it is in view and you can determine that its area of travel is clear of people pets or other obstructions NO ONE MAY CROSS THE PATH OF A MOVING GATE always keep people and objects away from th...

Страница 7: ...as such materials are potential sources of danger Dispose of all waste products like packing materials worn out batteries etc according to local regulations Always check the obstruction detection sys...

Страница 8: ...a the mains power supply earth and or earth spike located next to the operator While care has been taken in the design of the D5 SMART to prevent unauthorised removal theft of the unit an optional ste...

Страница 9: ...ured or added to a network Configuration is what the user installer needs to do 181mm 275mm 372 5mm 31mm 58mm Input voltage 90V 240V AC 10 50Hz1 Current consumption mains 200mA Battery charger current...

Страница 10: ...n Control Card Serviceable 25A Aux Supply Resetable Fuse 12V 600mA or 24V 3A 10sec Pulse Charger Mains Supply Non serviceable 3A slow blow Motor push force starting 30kgf Motor push force rated 17kgf...

Страница 11: ...ing Washer 9 Top Height Adjuster 19mm Socket 10 Bottom Height Adjuster 11 Heavy Duty M12 Washer 12 M10 Half Nut 13 D5 SMART Foundation Plate 14 Mounting Bolt 15 Lower Battery Tray 16 Cable Trunking 17...

Страница 12: ...ons Crimping tool and Pin lugs Masonry drill bits Connector block Angle grinder Pin punch 6mm Hacksaw Spirit level Marking pen chalk Extension cord Soldering iron Safety equipment goggles gloves etc W...

Страница 13: ...ndition may require a larger foundation Never fit the operator on the outside of the gate where the public have access to it Install the gate operator only if It will not pose a hazard to the public T...

Страница 14: ...lers fail To prevent unauthorised access fit anti lift brackets as shown The gap between the anti lift bracket and the gate must be less than 5mm FIGURE 4 FITTING ENDSTOPS FIGURE 5 FITTING GUIDE ROLLE...

Страница 15: ...n motion Determine the running force of the gate by continuing to pull on the scale with just sufficient force to keep it running Read and note the maximum value in kgf kilogram force shown on the sca...

Страница 16: ...o power requirements 6 10 Optional ground loop for free exit 1 core 0 5mm2 multi stranded silicone coated 7 n1 means the number of cores required by an intercom n2 means the number of cores required b...

Страница 17: ...hen the oil level has reached the stepped section of the dipstick 40ml of oil is sufficient for lubrication purposes FIGURE 8 OPERATOR LUBRICATION Oil filling procedure Lift the cover of the operator...

Страница 18: ...gate including its wheels protrudes the furthest towards where the D5 SMART will be installed Refer to the examples shown below Check for wheels palisade uprights etc that could potentially collide wi...

Страница 19: ...an examples illustrating the minimum clearances required when installing the D5 SMART FIGURE 10 MINIMUM CLEARANCES SIDES FIGURE 11 MINIMUM CLEARANCES FRONT 80mm 120mm 80mm Pillar Foundation Foundation...

Страница 20: ...uire the use of a custom bracket To ensure that the operator does not protrude into the driveway install the base plate at least flush with the driveway entrance It is typical to mount the rack above...

Страница 21: ...te and rail Concrete Foundation Recommended to allow for adjustment Minimum space from edge of foundation plate to reference point of edge that protrudes the furthest Section 7 1 1 53mm 55mm 11mm 25mm...

Страница 22: ...e point of edge that protrudes the furthest Section 7 1 1 53mm 55mm 11mm 25mm 83mm 115 2mm 1 2 165 2mm 1 29mm Typical Nylon Rack Width Flat bar welded to foundation plate and rail Concrete Foundation...

Страница 23: ...Foundation Plate Raised Concrete Foundation Recommended to allow for adjustment Minimum space from edge of foundation plate to reference point of edge that protrudes the furthest Section 7 1 1 53mm 55...

Страница 24: ...undation Plate while bending the tabs Bottom face of the Foundation Plate Foundation Plate Tab Tab Legs View once tabs have been bent down correctly View once legs have been bent correctly Mounting Bo...

Страница 25: ...the whole mechanical and electrical installation without having to wait for the concrete to set After completing the installation the concrete can be poured and the operator left in manual mode until...

Страница 26: ...ion plate can accommodate the existing footprint without the need to re route cable conduits OPERATOR INSTALLATION SECTION 7 Retro fitted D5 SMART Foundation Plate Existing Conduit Allocated Conduit S...

Страница 27: ...rom the D5 SMART Control Card at either Point A or Point B Disconnect the Earth Harness from the Charger at Point C and store it in a safe place There is no need to open the Release Handle to remove t...

Страница 28: ...ly Harness FIGURE 30 Locked Locked Unlocked Locked Unlocked Unlocked A 7 4 2 Removing the Lower Battery Tray FIGURE 31 To remove the Lower Battery Tray firstly ensure that the Camlock is in the unlock...

Страница 29: ...ing the Control Card E D Lift the Control Card upwards and away form the D5 SMART which will unhinge it from the hinge tabs found on the sides of the Control Card Store the Control Card in a safe plac...

Страница 30: ...ting foundation plate and then place a Half nut and a Bottom Height Adjuster onto each existing Mounting Bolt as shown in Figure 37 Note the orientation of the Bottom Height Adjusters If the existing...

Страница 31: ...s slide the D5 SMART as far as possible towards the gate to allow for later adjustment FIGURE 39 Gearbox FIGURE 40 FIGURE 38 OPERATOR INSTALLATION SECTION 7 Slots TOP VIEW Mounting Bolt Foundation Pla...

Страница 32: ...Evo installations it is recommended to route the cable under the gearbox and out the back through Point A as shown in Figure 43 FIGURE 41 A B FIGURE 43 CABLE ROUTING FOR RETRO FITS WITH LONGER CABLES...

Страница 33: ...the shorter length Note that routing the cables through Point B as shown in Figure 44 may make it more challenging to remove the D5 SMART for whatever reason at a later stage Replacing the Cable Shiel...

Страница 34: ...e gate while ensuring that the cover remains securely locked in place See Figure 48 To re engage the D5 SMART i e take the operator out of latched Manual Override push the Release Handle Override Cam...

Страница 35: ...oundation Plate FIGURE 51 FIGURE 52 Using a ratchet and a 19mm socket turn the Top Height Adjuster anti clockwise to lift the Operator or turn it clockwise to lower the Operator Place a Top Height Adj...

Страница 36: ...7 Manual Override Start with the gate either fully open or fully closed Slide the D5 SMART back towards the gate to where the Pinion will sit just under where the rack will be fixed to the gate Rest...

Страница 37: ...backwards and forwards along the section checking that the rack is only resting on the Pinion Spyder and not pressing down onto it OPERATOR INSTALLATION SECTION 7 7 9 1 Fitting Different Types of Rack...

Страница 38: ...it is easier to start on the right and work towards the left The RAZ Rack sections simply interlock with each other Start on the right and work to the left FIGURE 61 Fit an additional fixing screw thr...

Страница 39: ...gle Rack Butt firmly together Nylon Angle Rack When joining two lengths together simply butt each section firmly together to ensure that the correct pitch is achieved Fix the Rack to the side of the g...

Страница 40: ...al adjustment to the position of the gearbox should be done at this point To ensure that the Earth Harness is able to reach the Charger once connected to the mounting bolt it is recommended that it is...

Страница 41: ...Earth Harness Lock Nut Spring Washer Only add the Spring Washers and Lock Nuts once the Rack has been installed and the operator height is correct The Earth Harness will need to be routed under the b...

Страница 42: ...routed between the electric motor and the Lower Battery Tray here as the Lower Battery Tray is placed back into position FIGURE 70 Lower Battery Tray Groove for Harnesses FIGURE 69 OVERRIDE SENSOR If...

Страница 43: ...and that the Release Handle is partially open FIGURE 71 LOWER BATTERY TRAY PLACEMENT Note the position of the Override Sensor Harness Lower Battery Tray Cam Driven Slide Gearbox Override Sensor Harnes...

Страница 44: ...ard and align the wider gap with the clips shown in Figure 73 Once aligned hinge the Control Card under the tab s lip and firmly press downward on both sides in front of the Control Card This will eng...

Страница 45: ...int B on the Control card Reconnect the Charger Harness to the point from which it was disconnected earlier either at Position C or at Position D If the connection is made at Point C note that there a...

Страница 46: ...one correctly Place a Battery into the designated area found on top of the Lower Battery Tray on the left Route the Power and Signal cables between the right Battery compartment and the Electric Motor...

Страница 47: ...ING THE INSTALLATION SECTION 8 Opening the two retaining doors reveal the storage space for accessory products such as the G ULTRA or External Receivers Wire the accessory device to the operator place...

Страница 48: ...th the following configuration Control Card Terminal Default Setting I O1 Trigger TRG I O2 Pedestrian PED I O3 Infrared Beam Close IRBC Control Card Terminal Default Setting I O4 Gate Status I O5 Free...

Страница 49: ...2 Closing Infrared Beam Wiring Photon Infrared Beams FIGURE 85 D5 SMART Control Card 12V 24V 12V 24V COM NC IRB Receiver NO NC COM Wireless IRB Transmitter Please contact Centurion Systems Pty Ltd fo...

Страница 50: ...THE INSTALLATION SECTION 8 8 3 3 External Radio Receiver and Loop Detector Wiring FIGURE 86 D5 SMART Control Card Loop Detector External Radio Receiver NO NO NC NC COM COM Free exit Loop 12V 24V 12V...

Страница 51: ...T and under the Gearbox by the Cable Shield Connect it to the Mounting Bolt on the right of the Gearbox where the Charger Earth is located by means of a Ring Lug See Section 7 9 2 1 Placing and Routin...

Страница 52: ...ication 1 Once installed open the application 2 From the list of gate operators select the operator that is applicable to this installation 3 Connect to the relevant gate operator 4 Use the app by fol...

Страница 53: ...e Warning Decal FIGURE 90 D5 SMART cover D5 SMART gearbox Once all the necessary accessories and harnesses have been connected ensure that the Camlock is in the unlocked position and place the D5 SMAR...

Страница 54: ...gth Every 3 months Contact installer Contact an installer to inspect and verify that all safety equipment e g safety beams is functioning correctly Every 6 months N A Ensure that the gate moves smooth...

Страница 55: ...he condition of the pinion Every 6 months If the pinion is excessively worn contact an installer to replace Check the condition of the override cam lock Every 6 months Dry lubricate if necessary graph...

Страница 56: ...G GATE Always keep people pets and objects away from a moving gate and its area of travel NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS and do not allow children or pets near the gate area...

Страница 57: ...law as so required in different countries in which the product was sold Such warranty is valid only once full payment has been received for such goods Australian customers Our goods come with guarant...

Страница 58: ...page 58 www centsys com Notes...

Страница 59: ...page 59 www centsys com Notes...

Страница 60: ...urs International Technical Support Call Centre 27 11 699 2481 16 00 to 02 00 Australian Eastern Time E OE Centurion Systems Pty Ltd reserves the right to change any product without prior notice All p...

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