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SAFETY WARNING & CAUTIONS

READ ALL INSTRUCTIONS BEFORE USING THIS TOOL!

1. KEEP WORK AREA CLEAN. Cluttered areas invite injuries.

2. OBSERVE WORK AREA CONDITIONS. Do not use tools in damp, wet, or poorly lit locations.
Don’t expose to rain. Keep work area well lit. Do not use electrically powered equipment in the presence
of flammable gases or liquids.

3. KEEP CHILDREN AWAY. Children must never be allowed in the work area. Do not let them handle
machines, tools, or equipment.

4. STORE IDLE EQUIPMENT. When not in use, tools must be locked up in a dry location to inhibit
rust. Always lock up tools and keep out of reach of children.

5. DO NOT FORCE THE TOOL. It will do the job better and more safely at the rate for which it was
intended. Do not use inappropriate attachments in an attempt to exceed the tool’s capacities.

6. USE THE RIGHT TOOL FOR THE JOB. Do not use a tool for a purpose for which it was not
intended.

7. DRESS PROPERLY. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Non-
skid footwear is recommended. Wear restrictive hair covering to contain long hair. Always wear appropriate
work clothing.

8. USE EYE, EAR AND BREATHING PROTECTION. Always wear ANSI approved impact safety
goggles if you are producing metal filings or wood chips. Wear an ANSI approved dust mask or
respirator when working around metal, wood, and chemical dusts and mists. Use ANSI approved ear
protection when working in a loud or noisy environment.

9. DO NOT ABUSE THE POWER CORD. Protect the power cord from damage, either from impacts,
pulling or corrosive materials. Do not yank machine’s cord to disconnect it from the receptacle.

10. DO NOT OVERREACH. Keep proper footing and balance at all times. Do not reach over or across
running machines.

11. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance.
Follow instructions for lubricating and changing accessories. Inspect power cord periodically and, if
damaged, have it repaired by an authorized technician. Inspect all hydraulic seals for leaks prior to use.
Control handle and power switch must be kept clean, dry, and free from oil and grease at all times.

12. REMOVE ADJUSTING KEYS AND WRENCHES. Be sure that keys and adjusting wrenches are
removed from the tool or machine work surface before operation.

13. AVOID UNINTENTIONAL STARTING. Be sure that you are prepared to begin work before turning the
start switch on.

Page 3 SKU # 42827

Содержание 42827

Страница 1: ...ww harborfreight com Copyright 2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE ...

Страница 2: ...anged 9 Thread tapping operations can be done in either rotation and working depth can be controlled using a positivestopgauge Page 2 SKU 42827 SAVE THIS MANUAL Youwillneedthemanualforthesafetywarningsandcautions assemblyinstructions operatingprocedures maintenanceprocedures troubleshooting partslist anddiagram Keepyourinvoicewiththismanual Write the invoice number on the inside of the front cover...

Страница 3: ...priate workclothing 8 USE EYE EAR AND BREATHING PROTECTION Always wear ANSI approved impact safety goggles if you are producing metal filings or wood chips Wear an ANSI approved dust mask or respirator when working around metal wood and chemical dusts and mists Use ANSI approved ear protection when working in a loud or noisy environment 9 DO NOT ABUSE THE POWER CORD Protect the power cord from dam...

Страница 4: ...fied technician SPECIAL WARNINGS WHEN USING THIS DRILLING MILLING MACHINE Using this machine may create special hazards Take particular care to safeguard yourself and those around you Electrical Safety Never operate any tool if there is an electrical hazard Never operate an electrical tool in wet conditions Never operate a tool with an improper electrical cord or extension cord Never operate an el...

Страница 5: ...6 OilDrainPlug 7 Table FeedWheel 8 TravelStop 9 Knob 10 RedBushButton 11 GreenPushButton 12 Leaf Screw 13 Cross Table Feed Wheel 14 Positive Depth Stop Gauge 15 Spindle Micro Feed Handle 16 Spindle Feed Handle 17 Speed Lever 18 AirFlowPlug 19 OilFillerPlug 20 Head Body 21 Arbor Bolt Cover 22 Scale Page 5 SKU 42827 Figure 1 ...

Страница 6: ...t s advisable to apply a little grout to touch up any uneveness in the concrete in order to get a solid foundation at all points 4 Whensettingmachineonafloorthathasanysurfaceirregularities shimsshouldbeusedto correct this condition to the greatest extent possible 5 There are 4 holes in the base for mounting the machine permanently to a smooth solid and level floor CLEANINGAND LUBRICATION 1 Thoroug...

Страница 7: ...dicallycheckthetightnessof thesenuts especiallyduringprolongeduseofthe machine 3 You may set the head at an angle by loosening the three nuts shown in the right part of Figure 3 Retighten the nuts when you have set the angle at the desired degree Refer to the scale on the right side of the head to read the angle Preparing for Drilling Please see Figure 4 1 Rotate the knob in the center of the spin...

Страница 8: ...dragisfeltwhen movingthetable Locking the Table Base and Machine Base 1 Whenmillingusingthelongitudinalfeed itisagoodideato lock the cross feed table to ensure the accuracy of your work To do this tighten the small leaf screw located on the right side of the table base 2 Whenmillingusingthecrossfeed lockthelongitudinaltravel Dothisbytighteningthetwosmallleafscrewsonthefrontof the table base 3 Adju...

Страница 9: ...detach the arbor bolt with the other hand 5 Replace the arbor bolt cover Installing a Face Mill or Cutter Arbor 1 Remove the arbor bolt cover 21 on the top of the head body 20 2 Insert the cutter and cutter abor into the taper of the spindle 3 Tighten the arbor bolt securely but do not overtighten 4 Replace the arbor bolt cover Additional Tools and Accessories You Will Find Helpful Your Drill Mill...

Страница 10: ...ngaged The motor overheats or there is insufficient power 1 The machine is overloaded Reduce the feed rate and or increase the spindle speed 2 Thevoltagesupplyistoolow Ifyouhaveanunreliablepowersupply checkwithaqualifiedelectrician to repair it 3 The magnetic switch may have a burned or broken contact point Replace the switch 4 The contactor relay may be broken Replace it 5 The motor carbon brushe...

Страница 11: ...echuckisloose Tightenthechuck 5 The drill bit or cutter is dull Sharpen or replace it Be sure to use cutting fluid to preserve tool life 6 The workpiece is not held firmly Check the clamps or vise you are using and assure that the workpiece cannotmove The micro feed does not work smoothly 1 The clutch may be loose Check this and tighten if necessary 2 The worm or worm shaft may be worn Check these...

Страница 12: ...s designed to operate on 110 Volt 60 Hz Single Phase power supply only This machine is supplied with a 3 prong grounded plug Use only a power supply which is grounded and which is protected by an appropriate circuit breaker Check with a qualified electrician before using this machine Serious injury or damage to property can result from improper electrical connection WIRING DIAGRAM WIRING DIAGRAM K...

Страница 13: ...inted metal to prevent corrosion 6 Cover the machine to prevent dust or dirt contamination when not in use Daily Maintenance 1 Fill the oil reservoir to the proper level before each use 2 Check the tightness of the bolts holding the head in place 3 If overheating is observed or unusual noises are produced stop the machine immediately to check for lackoflubrication faultyadjustments dulltoolbits or...

Страница 14: ...34 Gear 1 1 35 BearingSpacer 1 1 36 Sleeve 1 1 37 Gear 1 1 38 Key 1 1 39 HandleRod 1 1 40 Knob 3 1 41 BallBearing 80202 3 1 42 InnerRing 1 P N Description Quantity P N Description Quantity 1 43 Shaft 1 1 44 MicroAdjustingIndicator 1 1 45 Worm Cover 1 1 46 BallBearing 202G 2 1 47 WormShaft 1 1 48 Key 2 1 49 Gear 1 1 50 OilSeal 1 1 51 BallBearing 80107 1 1 52 Head Body Fix Bolt 2 1 53 OilDrainPlug 1...

Страница 15: ... 1 157 Retainer 1 1 158 Knob 1 1 184 Screw 1 1 185 Washer 1 1 187 Washer 1 1 188 Phillips Head Recessed Screw 1 1 189 TravelSwitchBaseA 1 1 190 TravelSwitchBaseB 1 P N Description Quantity 2 01 TableHandlewithWheel 3 2 02 DialClutch 2 2 03 ThrustBearing 8103 4 2 04 SquareFlange 1 2 05 Table Screw 1 2 06 Base 1 2 07 GibStrip 1 2 08 ColumnBase 1 2 09 ColumnBaseRing 1 2 10 Rack 1 2 11 ColumnHead 1 2 ...

Страница 16: ...Page 16 SKU 42827 VERTICALMILLINGMACHINE HEAD PARTS DIAGRAM Please refer to Parts List on Pages 14 and 15 NOTE When ordering parts from this diagram use prefix 1 example P N 1 01 Arbor Bolt Cover ...

Страница 17: ...Page 17 SKU 42827 VERTICALMILLINGMACHINE BASE PARTS DIAGRAM Please refer to Parts List on Page 15 NOTE When ordering parts from this diagram use prefix 2 example P N 2 01 Table Handle with Wheel ...

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