background image

11

- MECHANICAL PRESSURE RELEASE BUTTON: if required, by 

    pressing hard on the mechanical pressure release button, the 
    oil can be returned to the reservoir at any time, 

regardless of 

    the status of the battery. 

8

 -  I38F AUTOMATIC QUICK COUPLER: enables connection of the 

  insulated fl exible hose. In order to attach or disconnect the 
    hose, pull the ring back. 
    The couplers cannot be disconnected if the system is under pressure.
    The anti-dust protection cap must be used on both the hose and pump couplings to prevent 
    ingress of dirt or contamination. 

9

 -  CAPACITIVE TOUCH BUTTON: for menu selection

 

allows selection of various screens only when 

    the display is on (Ref. to 

section 5

).

 

 

   

Do not apply pressure to or stab at the touch button, a light touch using a bare fi nger 

  

  is 

suffi

  cient. The command pulse is sent when the fi nger releases the button.

 

   

The capacitive touch button may not work if touched using objects or when wearing

 

   

gloves, therefore always operate it using a bare fi nger.

10

 - OLED DISPLAY: switches on when the control button (11) on the pump is pressed forward 

  

and 

off  automatically after 1 hour of non-operation.

11  -  CONTROL BUTTON: rocker type, push forward once to wake 
    up the pump and turn on the display.

   

NOTE

: if required the control button can be used to activate 

    the the pump motor or release the oil in manual mode 
    instead of the RRC1 radio remote control.
    By default setting this function is disabled, to enable refer 
  

to 

section 6.4

12

 - HANDLE: for safe and balanced transportation of the pump. 

11

release

star

t

7

 

Содержание B68RC3-120

Страница 1: ...1 ELECTRO HYDRAULIC BATTERY PUMP RADIO CONTROLLED 17 M 251 U B68M P18 KV RC1 B68M P18A KV RC1 ENGLISH OPERATION AND MAINTENANCE MANUAL ...

Страница 2: ...2 FIG 2 A G F C B FIG 1 1 5 9 10 12 8 7 3 2 4 2 11 D 6 E ...

Страница 3: ...3 0 50 100 Battery FIG 4 3 FIG 3 FIG 5 P Female Quick coupler Male Quick coupler Female Quick coupler Male Quick coupler Cutting head Battery pump RC1 Flexible insulated hose 1 2 ...

Страница 4: ...4 FIG 6 example of a cutting operation within a manhole with user at a safe distance away ...

Страница 5: ...5 FIG 8 212 7 3 236 9 3 350 13 8 405 15 9 mm inch OIL 1 Max oil level FIG 7 1 WARNING use dielectric oil only For type and quantity refer to section 1 page 8 ...

Страница 6: ...es dust and sand are a danger to any Electro hydraulic equipment Protect the pump and accessories from rain and moisture Water will damage the pump and battery Do not connect the hydraulic head directly to the pump quick coupler but always use the specific flexible hose The pump contains special insulating oil which must not be polluted with any other types of oil Neverconnecttoapumphydraulicheads...

Страница 7: ...throw batteries into fire or water Always recycle batteries after use Never dispose of batteries with household waste they must be deposited at the dedicated collection points for disposal Transporting Li Ion batteries Lithium Ion rechargeable batteries are subject to the legal requirements on hazardous goods In the event of road transport by the user no further precautions are necessary In the ev...

Страница 8: ...w pressure low speed high pressure US gpm l min US gpm l min 0 34 1 28 0 07 0 25 Motor V DC 18 Radio receiver frequency remote control Mhz 2405 2480 Operating temperature F C 5 to 122 15 to 50 Oil reservoir capacity cu in cm3 58 6 960 Recommendeddielectricoil TOTAL DIEKAN 1640 Operating speed Double speed action operation and automatic switching from a rapid advancing speed to a slower more powerf...

Страница 9: ... 1 2 Description B68M RC1 includes the following Ref to Fig 1 A Canvas bag made from sturdy fabric allows users to store the pump and accessories B Battery charger for recharging the batteries supplied has AIR COOLED charging technol ogy and a processor for managing charging cycles To use carefully follow the instructions in the battery charger user manual C USB cable for transferring the data sto...

Страница 10: ...ious operating cycles The default settings of the pump are Operating mode CUTTING Ref to section 6 2 to choose CRIMPING operating mode Oil release mode SMART Ref to section 6 3 for further details Pump control mode RADIO ON enables the radio remote control Ref to section 6 4 for further details Main components Ref to Fig 2 1 OIL FILLER CAP for accessing the pump s oil tank 2 STRAP FASTENING RING t...

Страница 11: ... to section 5 Do not apply pressure to or stab at the touch button a light touch using a bare finger is sufficient The command pulse is sent when the finger releases the button The capacitive touch button may not work if touched using objects or when wearing gloves therefore always operate it using a bare finger 10 OLED DISPLAY switches on when the control button 11 on the pump is pressed forward and o...

Страница 12: ...ote control Theradioremotecontrolauto maticallyswitchesoffafter3minutesofinactiv ity 2 PUMPBUTTON tostartthepumpmotor ortoresetanyalarmswhenpressedand held for 2 seconds 3 RELEASE BUTTON can be operated at any time other than if there is an error toreleasethepressureallowingoiltobe returned to the pump reservoir 4 INDICATOR LED the center LED flashes whentheradiocontrolisON greenwhen the remote cont...

Страница 13: ...irect sunlight high temperatures and high humidity Do not throw batteries onto fire 3 INSULATED FLEXIBLE HOSE High pressure flexible hoses are subject to a natural ageing process which can result in a reduction in performance potentially affecting safety of the operator As a result theirlifespanislimited Inordertoensuresafeuseoftheirunits Cembrerecommends replacing the hose within 10 years from the d...

Страница 14: ...e pump Activate the pump by pressing forward the control button 11 on the pump the display lights up and the pump setting is displayed Turn on the radio control by pressing the ON OFF button 1 the LED will flash green after 3 minutes the radio control automatically switches off Press the pump button 2 on the radio control to perform a test cutting operation During the operation the pump s LED ligh...

Страница 15: ...d with the SS TCY strap hooked to the hang ing points of the head Connect one end of the grounding wire to the cutting head and the other end to the relevant grounding attachment Ref to operation manual of the cutting head Connect the flexible hose to the cutting head Ref to Fig 5 the operator should now leave the manhole After all personnel have exited the manhole or cable space connect the flexi...

Страница 16: ...utton 3 times within 2 seconds refer to section 6 3 1 for further details Attheendoftheoperation intheeventofaveryquicklyflashingLED light 0 1s ON 0 1s OFF and an intermittent buzzer coordinated with theLEDlight thisistoinformtheoperatorthatthemaximumpressure has not been reached The display will show the following flashing screen ERROR In order to reset the alarm press the pump button on the radio ...

Страница 17: ...hat feeds the hydraulic head connected to it pressurizing the oil Once the set pressure Pn is reached the pump will be switched off automati cally thedisplaywillbrieflyshowthemaximumpressurereached Pp followed by OK to confirm the correct operation Releasing the pump button before the automatic stopping of the motor will causethepumptostop keepingtheoilpressurestable Pp atitscurrentpres sure level To...

Страница 18: ...ssed in bar Pump default setting CUTTING SMART RELEASE Operating pressure expressed in psi Pump default setting CUTTING SMART RELEASE Operating mode set Ref to section 6 2 for further details Release mode set Ref to section 6 3 for further details Pump control mode set Ref to section 6 4 for further details Battery charge level No of cycles performed No of cycles before scheduled recommended maint...

Страница 19: ...m Function CUTTING default setting Specifically for using the pump with Cembre hydraulic headsforcuttingelectricalconductorswheretheabsence of voltage cannot be guaranteed CRIMPING Specifically for using the pump with Cembre hydraulic heads for crimping of electrical connectors NOTE When the crimping mode is active the LED light and the buzzer are deactivated To change the desired operating mode pro...

Страница 20: ...er on the touch button 9 until a confirmation beep is heard the choice made is show by the related pictogram Whenthebatteryisremovedfromthepumporafter1hourofinactivity displayOFF onceyouwakethepumpup itwillalwaysstartwiththedefaultsetting SMARTmode 6 3 1 Extended release phase If necessary the phase of discharging the oil into the pump s tank can be extended leaving the release valve open for 60 s...

Страница 21: ...TTERY Ï Ð BATTERY LOW Replace or recharge the battery NOTE when the battery volt age falls below a minimum safety threshold the pump will not start althoughitisstillpossibletoendaworkcycleinprogress BATTERY Ï Ð BATTERY TEMPERATURE HIGH Remove the battery and wait until it cools down In order to cool it faster it is possible to insert it into the battery charger supplied thusmakinguseofthespecific ...

Страница 22: ...button connect the flexible hose or check the correct connection to the pump 001 Ï Ð Abnormal power consumption of the motor The pump stops Remove and re insert the battery then re start the pump If the error occurs frequently contact Cembre 002 Ï Ð Output voltage of the pressure trans mitter is out of the pre set range The pump stops and doesn t re start Removeandre insertthebattery iftheerror occ...

Страница 23: ...s OFF intermittent 4 s ON 1 s OFF Pp 729 bar OK Cutting operation concluded Ref to 6 5 flashing 0 1 s ON 0 1 s OFF intermittent 0 1 s ON 0 1s OFF BATTERY Ï Ð ERROR Ï Ð The battery is low and the pump will not start Ref to 6 5 Themaximumpressuredeveloppedfrom thepumphasnotbeenreachedorcutting operationintentionallyinterruptedbythe operator Ref to 6 6 off intermittent 0 1 s ON 0 9 s OFF 59 60 Forced r...

Страница 24: ...ays completely release the pressure of the oil by holding down the release button ensure that the ram of the connected hydraulic head is completely retracted before disconnecting the head Remove the battery from the pump Turn off the remote controller Disconnect the flexible hose avoid folding it with tight bends or knots that may compromise its integrity Store the pump and accessories in the canva...

Страница 25: ...ch equipment must contact the manufacturer and follow the pre scribed guidelines for its separate collection Appropriate waste separation collection environ mentally compatible treatment and disposal is intended to reduce harmful environmental effects and promote the reuse and recycling of materials contained in the equipment Unlawful disposal of such equipment will be subject to the application of...

Страница 26: ...e unit after the cutting operation 16 5 INSTRUCTIONS FOR USE Crimping operation 17 6 NAVIGATION MENU DISPLAY 18 6 1 Structure of the main menu 18 6 2 Choosing the operating mode 19 6 3 Change the release mode 20 6 3 1 Extended release phase 20 6 4 Change the pump control mode 21 6 5 Alarms Warning 21 6 6 Errors Malfunctions 22 6 7 Return to original default settings firmware version 22 6 8 Acoustic...

Страница 27: ...27 ...

Страница 28: ... Cédex E mail info cembre fr www cembre fr Cembre España S L U Calle Verano 6 y 8 28850 Torrejón de Ardoz Madrid España Teléfono 91 4852580 Telefax 91 4852581 E mail comercial cembre es www cembre es Cembre GmbH Heidemannstraße 166 80939 München Deutschland Telefon 089 3580676 Telefax 089 35806777 E mail sales cembre de www cembre de Cembre Inc Raritan Center Business Park 181 Fieldcrest Avenue Ed...

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