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TSM-35 Screw Pocket Machine Troubleshooting

35.19 No cycle - Clamp begins to come down, and immediately goes back
up (flutters):

•

Change the drill stop switch

– Strap)

o

This is the most common reason

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Содержание TSM-35

Страница 1: ...itch o ABB E03300 o IDEC E03340 o Omron E03340 IDEC and Omron have the same key o Telemechanique E35001 o Siemens use E03340 and request Omron type Check the contacts at the back of the start and stop...

Страница 2: ...ck main power to the machine o There should be 24V AC coming out of the transformer and entering the board at terminals 1 and 2 o Check to make sure the fuse is intact E16224 If all switches and trans...

Страница 3: ...and to the black wire that was removed from the pin on the pressure gauge When lid is closed the switch tester should read closed When the lid is opened the tester should read open For Machines witho...

Страница 4: ...tact block The switch should read NO at rest When the start button is depressed the switch should close 35 13 Test Stop Switch NC Disconnect air and power to the machine Locate the stop switch contact...

Страница 5: ...switch should read open with no air attached to the machine Attach air to the machine and the switch should then read closed NOTE The air pressure switch is no longer used in the TSM 35 Its removal do...

Страница 6: ...ANSFORMER AND CONTROL BOARD THIS PRODUCES A SHOCKING HAZZARD DO NOT TOUCH THE CONTROL BOX COMPONENTS WITH ANYTHING OTHER THAN ELECTIRCAL TESTING PROBES o Check the transformer if no power E35713 o The...

Страница 7: ...isconnect power and air to the machine Make sure the case top is shut Locate pins 5 and 6 on the pin strip in the control box Touch continuity tester to 5 and 6 on the pin strip Continuity tester shou...

Страница 8: ...t air and power to the machine Locate pins 3 and 4 on the pin strip of the control board Touch continuity tester pins to 3 and 4 on the pin strip and the switch should read open Step on the foot peddl...

Страница 9: ...essure switch Customers can keep the bridge in place if they do not wish to replace o Check the overload E91827 480V Overload E94060 230V Overload E94061 Single phase overload o Increase the amperage...

Страница 10: ...M 35 Screw Pocket Machine Troubleshooting 35 19 No cycle Clamp begins to come down and immediately goes back up flutters Change the drill stop switch E35010 E35009 Strap o This is the most common reas...

Страница 11: ...nd look for loose hose If the clamp goes down change the solenoid P21224 it is not working electrically If the clamp does not go down remove the hose from the top of the clamp and override again It is...

Страница 12: ...WHEN CHECKING SOLENOIDS Check the router solenoid P49410 middle of the stack The solenoids are located inside the case of the machine behind the control box Press the red manual override button o If...

Страница 13: ...the router feed rate valve and override If no air replace the hose between the solenoid and router feed rate valve P35018 If air reinsert the air line on fitting Remove the air line from the bottom o...

Страница 14: ...ove and clean the muffler breather on the router solenoid P00018 Check for a crimped air line o If the clamp comes down the router moves slowly and then the drill runs at speed Check the router soleno...

Страница 15: ...drill does not move forward but begins to spin Check the drill feed rate valve to make sure it is not turned all the way down Override the drill solenoid last in stack with red button Listen and feel...

Страница 16: ...k the drill solenoid P49410 Override the drill solenoid last of the stack with the red button and try to stop the carriage from moving forward o If you can stop the carriage Listen feel for air leaks...

Страница 17: ...There is a T Barb fitting in this hose If air comes out of the red hose Replace the red hose and override the solenoid listen for air blowing through the drill o If there is air blowing through the dr...

Страница 18: ...ve needs to be replaced o If there is no air out of the hose then the issue is with the air supply to from the air tank Check the lubricator to make sure it is providing air check the check valve to m...

Страница 19: ...e the drill P01957 o If the drill spins while moving forward but bogs down when trying to drill the pilot hole Begin with the test information above If the issue is not discovered with the above diagn...

Страница 20: ...P35125 If there is a constant leak when the machine is at rest change the drill solenoid P49410 Listen feel for air leaks at the super quick exhaust SQE P10320 on the drill feed rate assembly If there...

Страница 21: ...21224 first solenoid in the stack If the clamp extends when the solenoid is overridden AND retracts when the override is released replace the solenoid P21224 o If the cycle completes in dry cycle but...

Страница 22: ...fway through its retraction Run a pocket in material and confirm that the drill will not stick If the drill delay valve does not change the amount of time the drill spins after the solenoid override b...

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