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5

IOM-8310HP-DIFF

Regulator Size

Torque

Bolt Size

1-1/2" - 2"   (DN32-50)

50 Ft-lbs (68 Nm)

1/2" 

3" - 4"   (DN80-100)

100 Ft-lbs (136 Nm)

5/8" 

surfaces of both the upper and lower seat rings 
(10 and 11) for ex ces sive wear.  If either the plug 
(12) seats or the seat rings (10 and 11) are worn 
and in need of re place ment, contact the fac to ry 
for au tho ri za tion to return unit for re pair.  

NOTE:  

Overhaul and replacement of trim parts is not 
easily ac 

com plished by non-factory trained 

per son nel.

8.  Remove the lower body gasket (6) and clean seal ing 

sur face thoroughly.

9.  Install valve plug assembly (12) up through and into 

body (1).  Place new body gasket (6) onto body.

10. Align match mark of C. 3 and replace bottom 

flange (3) on body (1). Reinstall flange stud nuts 
(8).  Me chan i cal ly tighten nuts using an al ter nat ing 
cross pattern that allows the bot tom flange to be 
pulled up evenly.  Rec om mend ed torques values 
are as follows:

11. Fully thread stem lock nut (19) and pusher plate (17) 

on end of valve plug assembly (12). Refer to Figure 
1 or 2 for correct orientation of the pusher plate (17).

12. Calibrate valve plug assembly (12) setting as 

follows:
a)  Lift and hold valve plug assembly (12) up tight 

against the seats (10 and 11).

b)  Adjust the pusher plate (17) so that the gasket 

surface face of the pusher plate (17) is 1/2 
rotation below the case flange surface.

NOTE:

 

Option 1+8 

- The gasket surface face of 

the pusher plate (17) should be flush with the 
top of the lower case flange surface.

c)  Secure the “flats” milled on push er plate and

rotate the stem lock nut (19) up tight against 
the bottom of the pusher plate (17).

13.  Grasp threaded end of valve plug assembly (12) 

by hand and ensure that the assembly moves 
freely by lifting the valve plug as sem bly (12) in and 
out of the seats (10 and 11).  If it does not move 
freely, rotate valve plug assembly (12) CW until 
new position is found which allows optimum “free 
vertical move ment” in and out of seats.

14.  Proceed with diaphragm assembly in struc tions in 

accordance with Section IV.B., steps 10 through 
19.  

NOTE:

  Do not rotate valve plug as sem bly (12) 

from optimum “free vertical move ment” po si tion 
during final as sem bly.

Содержание 8310HP-1+6

Страница 1: ... pipe line 12 For best performance install in well drained horizontal pipe properly trapped if a steam service application Recommended Piping Schematic For Pressure Reducing Station 1 Aninletblockvalveshouldalwaysbeinstalled Anoutlet block valve is desirable 2 A manual bypass valve is recommended for hot piping systems to assist in piping warm up at startup 3 Anisolationvalveontheloadinglineisnotr...

Страница 2: ...t 3 If it is a hot piping system and equipped with a bypass valve slowly open the bypass valve to preheat the system piping and to allow slow expansion of the piping Ensure proper steam trap operation if installed Closelymonitoroutlet downstream pressureviagauge to ensure not over pressurizing NOTE If no bypass valveisinstalled extracautionshouldbeusedinstarting up a cold system i e do everything ...

Страница 3: ...vent any air as the spring chamber is filling Close bleeder valve when all air has escaped 11 Develop system flow to a level near its expected normal rate and reset the regulator differential set point by turning the adjusting screw CW viewed from above to increase outlet pressure or CCW to reduce outlet pressure SECTION V 2 It is recommended that manual operation not be attempted by a bypass valv...

Страница 4: ...T 15 Set range spring 28 on retainer hub of pressure plate 22 16 Place multi purpose high temperature grease into depression of spring button 27 where adjusting screw 32 bears Setspringbutton 27 ontorange spring 28 ensure spring button 27 is laying flat Model Diaphragm Material Torque Bolt Size 8310HP ALL 45 ft lbs 61 Nm 5 8 Ø 8310LP ALL 45 ft lbs 61 Nm 1 2 Ø 17 Aligning the match marks from B 3 p...

Страница 5: ...veplugassembly 12 RefertoFigure 1or2forcorrectorientationofthepusherplate 17 12 Calibrate valve plug assembly 12 setting as follows a Lift and hold valve plug assembly 12 up tight against the seats 10 and 11 b Adjust the pusher plate 17 so that the gasket surface face of the pusher plate 17 is 1 2 rotation below the case flange surface NOTE Option 1 8 The gasket surface face of the pusher plate 17...

Страница 6: ...ning B Fluid too viscous B Heat fluid Contact factory Remedies Possible Causes 5 Sluggish operation A Regulator not closing tightly A Inspect trim and plug alignment B Downstream block B Check system isolate block flow at regulator inlet not outlet Relocate regulator if necessary C No pressure relief protection C Install safety relief valve or rupture disc D Restricted diaphragm movement D Ensure ...

Страница 7: ...lumn A reflectminimum parts required for inspection and rebuild Soft GoodsKit Thoseincolumn B includeminimum trim replacement parts needed plus those Soft Goods parts from column A If the BOM is not available refer to the cross sectional drawings included in this manual for part identification and selection ALocalSalesRepresentativewillprovidequotation for appropriate Kit Number Price and Availabi...

Страница 8: ...eat Ring 28 Range Spring 11 Lower Seat Ring 29 Flange Bolt 12 Valve Plug Assembly 30 Flange Nut 12 1 Plug 31 Nameplate 12 2 Stem 32 Adjusting Screw 12 3 Pin Groove 33 Adjusting Screw Lock Nut 13 Spring Chamber 34 Seal Washer 14 Diaphragm Case 35 Closing Cap 15 O Ring 36 Closing Cap Gasket 16 Bonnet Nut 37 Bleeder Valve 17 Pusher Plate 38 Pipe Nipple 18 Pusher Plate Gasket 39 Needle Valve 19 Stem L...

Страница 9: ...9 IOM 8310HP DIFF MODEL 8310HP 1 8 Double Diaphragm Construction Figure 2 ...

Страница 10: ...co com Printed in U S A IOM 8310HP Diff Cashco do Brasil Ltda Al Venus 340 Indaiatuba Sao Paulo Brazil PH 55 11 99677 7177 Fax No www cashco com email brazil cashco com Cashco GmbH Handwerkerstrasse 15 15366 Hoppegarten Germany PH 49 3342 30968 0 Fax No 49 3342 30968 29 www cashco com email germany cashco com ...

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