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IOM-764P / PD

10

SECTION VIII

Possible Cause

Remedy

A.  Improper sensor sub-assembly setting. A.  Remove sensor sub-assembly. Check dimension to those 

      indicated in Figure 10. If dimension is correct, and high setting
     cannot be reached, decrease dim. "X" by rotating sensor end 
     plate 1/2 revolution CW; reverse for lower setting.

7.  Cannot reach upper or lower pressure levels of stated range.

NEW REPLACEMENT UNIT:

Contact your local Cashco, Inc., Sales 
Rep re sen ta tive with the Serial Number and Product 
code.  With this information they can provide a 
quotation for a new unit including a complete 
description, price and availability.

7

VIII. ORDERING 

INFORMATION

 

 

NEW REPLACEMENT UNIT vs PARTS  "KIT" FOR FIELD REPAIR 

To obtain a quotation or place an order, please retrieve the Serial Number and Product Code that was stamped 
on the metal name plate and attached to the unit.  This information can also be found on the Bill of Material 
("BOM"), a parts list that was provided when unit was originally shipped. (Serial Number typically 6 digits).  
Product Code typical format as follows:  (last digit is alpha character that reflects revision level for the product).

PARTS "KIT" for FIELD REPAIR:

Contact your local Cashco, Inc., Sales 
Rep re sen ta tive with the Serial Number and Product 
code.  Identify the parts and the quantity required 
to repair the unit from the "BOM" sheet that was 
provided when unit was originally shipped. 

NOTE:

 

  Those part numbers that have a quantity indicated 

under  "Spare Parts" in column "A” reflect minimum 
parts required for inspection and rebuild, - "Soft 
Goods Kit". Those in column “B” include minimum 
trim replacement parts needed plus those "Soft 
Goods" parts from column "A".

If the "BOM" is not available, refer to the cross-
sectional drawings included in this manual for part 
identification and selection.

A Local Sales Representative will provide quotation 
for appropriate Kit Number, Price and Availability.

          CAUTION

Do not attempt to alter the original construction of any 
unit without assistance and approval from the factory.  
All purposed changes will require a new name plate 
with appropriate ratings and new product code to 
accommodate the recommended part(s) changes.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be 

construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.  We reserve the right to 

modify or improve the designs or specifications of such product at any time without notice.

Cashco, Inc. does not assume responsibility for the selection, use or maintenance of any product.  Responsibility for proper selection, use and maintenance of any 

Cashco, Inc. product remains solely with the purchaser.

6.  Leakage of process fluid.

Possible Cause

Remedy

A.  Sensing diaphragm O-ring failure.

A1.  Improper installation causing overheating by not provifing a 
       loop seal for hot condensing fluids; i.e. steam.
A2.  Chemical attack. Consult factory.

B.  For 764PD, pusher post O-ring failure.

B1.  Same as A1. above.
B2.  Same as A2. above.

C.  Diaphragm failure.

C.  Corrosive attack. Consult factory.

Содержание 764P

Страница 1: ...ositioner I DESCRIPTION AND SCOPE The Model 764P is a pressure controller used for sensing static pressure and outputting a pneumatic signal proportional to the deviation from the setpoint The Model 764PD is a differential pressure controller used for sensing two static pressures HIGH and LOW and outputting a pneumatic signal proportional to the deviation from the setpoint With proper materials se...

Страница 2: ...tion of the controller for any liquid pressure head that may occur 7 The controller s pneumatic output signal SIG piping or tubing should be limited in length and consideration must be given for the ultimate purpose of the SIG at its final destination The following are recommended practices 8 764P controllers may be mounted by various methods Bracket Mounted Includes a bracket with machine screws ...

Страница 3: ...ate use of the highest quality air supply available If air can not be practically dried and bears oil coalescing filters should be utilized to remove as much oil and water as possible as well as Panel Mounted Not factory provided Requires field provision of a panel opening and support bracket per the below dimensions Common applications Uncommon applications Adjusting Screw Panel 10 32 flat head m...

Страница 4: ... flow through the sensor is reduced which increases the output signal Theproportionalbandrestrictionregulates the flow rate of supply air into PORT A PORT B is the exhaust port A 764PD operates the same 4 On reverse acting 764P controllers see Figure 8 the supply enters PORT B not PORT A With an increase in the controlled pressure the supply air flowing through the sensor decreases which reduces t...

Страница 5: ...est stability is obtained or up to the maximum of 1 1 2 revolutions 3 Units are factory calibrated to approximately mid range i e 50 150 psig 3 4 10 3 Barg range will havesetpointatapproximately100psig 6 9Barg It is recommended that the unit be field calibrated following installation and prior to startup See SectionVI CALIBRATIONfordetailedprocedure Direct Action Adjust setpoint by rotating adjust...

Страница 6: ...ragm cover thin SST material 17 is placed on side s exposed to the process fluid s 764PD requires both sides to be covered if supplied with diaphragm covers 17 6 Replace with new upper case diaphragm O ring 16 upper case 13 and cap screws with nuts 19 and 18 7 Recalibrate per Section VI C Pneumatic Circuit Overhaul 1 Remove output pressure gauge 11 and test calibration If gauge is off 2 psi 0 14 B...

Страница 7: ...e sensor O rings 5 The final position should have the sensor pin 2 4 directly above the center of the adjusting screw 2 3 Install the four end plate screws 8 See Figure 11 The rounded end of the sensor plate 15 will touch the diaphragm 16 for the 764P or the pusher post 24 of the 764PD NOTE The previous description is for 764PD s and 764P s in pressure ranges 2 30 Hg 1 30 psig 20 100 psig 50 150 p...

Страница 8: ... Install a 1 4 pipe plug in the OUTPUT port of unit 2 Provide an 18 psig 1 2 Barg IAS to the proper port as determined by Table 1 Section II 3 Leave PB as set in Section V C 13 If this setting is unknown rotate the PB needle valve 3 CW until seated Rotate needle valve 3 CCW until indented matchmarks align this is approximately 8 1 4 of a revolution 4 1 Provide a known pressure compressed nitrogen ...

Страница 9: ...nt output tubing line length against those indicated herein in Section 11 7 Relocate controller or consider adding an air booster or positioner at the control valve A3 Check for mashed or pinched tubing A4 Installation debris Air blow line A5 Ice in lines Use dry air supply B Insufficient air supply B Increase supply up to 18 20 psig C Too much PB C Decrease PB in 1 8 rev increments Reset setpoint...

Страница 10: ...lectminimum parts required for inspection and rebuild Soft Goods Kit Those in column B include minimum trim replacement parts needed plus those Soft Goods parts from column A If the BOM is not available refer to the cross sectional drawings included in this manual for part identification and selection ALocalSalesRepresentativewillprovidequotation for appropriate Kit Number Price and Availability C...

Страница 11: ...sembly 450 2500 psig Range ITEM NO DESCRIPTION 12 Diaphragm 13 Upper Case 14 Lower Case 15 Sensor Plate Sub Assembly 15 1 Sensor Plate 15 2 Adaptor 15 3 Retaining Ring 15 4 Spring 16 O ring Diaphragm 17 Diaphragm Cover if supplied 18 Nut 19 Screw 20 Vent Plug Not Sold as individual parts Purchase Sensor Sub_Assembly 2 Figure 12 Model 764P Available Ranges psig Barg 1 30 0 7 2 1 20 100 1 4 6 9 50 1...

Страница 12: ...as individual parts Purchase Sensor Sub Assembly 2 ITEM NO DESCRIPTION 1 Housing 2 Sensor Sub Assembly 2 1 Sensor 2 2 End Plate 2 3 Adjusting Screw 2 4 Sensor Pin 2 5 Retainer Clip 3 Needle Valve 5 O Ring Sensor 6 O Ring Sensor Plate 7 O Ring Needle Valve 8 End Plate Screw 9 Name Plate Screw 10 Name Plate Figure 13 Model 764PD 1 4 NPT Tap Available Ranges 1 30 psid 07 2 1 Bard 20 100 psid 1 4 6 9 ...

Страница 13: ...g of the process gas depends on the process gas and the inlet and outlet pressures The system designer is responsible for determining whether the process gas temperature may raise under any operating conditions 2 Where the process medium is a liquid or semi solid material with a surface resistance in excess of 1GΩ special precautions shall be taken to ensure the process does not generate electrost...

Страница 14: ...RYO D OPT 37 D OPT 20 D OPT 45 DL DL LCC DL OPT 45 BR BR CRYO HP HP LCC HP OPT 45 HP OPT46G HP 1 6 S OPT 40 HP 1 6 S P1 P2 P3 P4 P5 P7 B2 B7 POSR 1 POSR 2 5200P 5300P 135 NW PL NW SO CG PILOT FG1 CONTROL VALVES RANGER 987 PREMIER 964 521 988 988 MB 989 2296 2296HF SCV 30 SCV S FL800 FL200 TANK BLANKETING 8700 8910 8920 8930 8940 2100 2199 3100 3200 3300 3400 3500 3600 3700 1078 1088 1100 1049 5100...

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