Cascade KOOI Reachforks 20B TFE Скачать руководство пользователя страница 15

14

6921320-R3

Forks not moving in unison

The left sleeve reaches its 

end position first. When the 
left sleeve is at its end posi-

tion, the right one reaches 

3/4 of its stroke

REACHFORKS® have 

been connected the wrong 

way round

Connect the REACHFORKS®

as indicated in the 

instructions in the chapter 

on ‘Assembly’

Sleeves not moving in 

unison

A piston seal is leaking

Replace the piston with the 

leaking seal

Left or right sleeve extends 

without operating lever be-

ing used.

Air in hydraulic system

Follow step 5 of the chapter 

on ‘Assembly’

Difference in stroke length 

becomes increasingly great 

and one sleeve fails to 

retract fully.

Pistons cannot return to 

their rear position meaning 

the REACHFORKS®

hydraulic system cannot be 

Slide the sleeves in fully 

and operate the lever for 

another 30 sec. (in the same 

direction as when retract-

ing)
Check that the rear of the 

sleeve(s) does not come 

into contact with the

carriage bar. If so, please 

contact your supplier
Dismantle sleeves and 

remove any dirt that has

accumulated in the front ends.

One or both sleeves move 

without being operated

Leak in the forklift’s control 

valve

Inform your forklift supplier.

One sleeve remains station-

ary when retracting and 

then suddenly retracts 

quickly

Spring pin(s) broken

Replace the spring pin(s)

One of the sleeves fails to 

retract

Difference in length

between the sleeves

Stroke length difference

Piston rods are not same 

length.

Please contact your supplier

Loose piston

Dismantle outer fork, 

remove hydraulic set from 

fork and tighten piston (100 

Nm)

Difference in height

between forks

One fork point hangs lower 

than the other

One of the REACHFORKS®

has been permanently 

deformed as a result of 

overloading.

Remove REACHFORKS®

from carriage 

immediately and contact 

supplier

One of the REACHFORKS®

is not hanging on the 

carriage plate

Hang the REACHFORKS®

properly onto the carriage 

plate (check locking 

mechanism)

Carriage plate is not

completely horizontal

Please do contact your 

forklift truck supplier.

The forks do not match 

(forks belong to different 

sets)

Check serial numbers.

Wear strips on one 

REACHFORKS® are more

worn than the other.

Replace wear strips

Excessive play between 

fork blade and sleeve

Wear strips worn out
Sleeves worn out

Replace sleeves

flushed and reset

Содержание KOOI Reachforks 20B TFE

Страница 1: ...Manual Number 6921320 R3 SER MANUAL ReachforksW Single Range 20B 30B 35B TFT Double Range 25B 35B 45B 58B TFQ Extension Range 20B 30B TFE U...

Страница 2: ...finitions 2 Quality Standards Norms and Directives 2 Safety 3 4 Assembly Identification 5 Working with REACHFORKS 6 Maintenance Schedule 6 Wear 7 Instructions for Replacement of Sleeve 8 Replacement o...

Страница 3: ...n in this manual may be changed at any time without prior notice and that it may contain technical inaccuracies and typing errors Cascade KOOI makes every effort to avoid errors in this manual but can...

Страница 4: ...KS while there is pressure in the hydraulic system remove key from forklift ignition switch Warning Do not place limbs between pallet stops and the inner fork vertical section of the REACHFORKS If the...

Страница 5: ...te Rated capacity of both truck and attachment is the responsability of the original truck manufacturer and may be less then the capacity shown on the attachments nameplate ProductionYear ExtraInforma...

Страница 6: ...left L and right R as viewed from the forklift operator s seat Assembly Slide the REACHFORKS onto the carriage bar 3 Make sure that each of the REACHFORKS locking knob 2 engage one of the notches on...

Страница 7: ...RKS cannot reach the ground Maintenance Schedule N Description Weekly Monthly 6 months or every 1000 hours Annually or every 2000 hours 1 Grease the underside and topside of the inner fork 2 Check inn...

Страница 8: ...ontact your fork supplier See point 4 of the Maintenance Schedule Caution The sleeves must be removed from the REACHFORKS before welding work can proceed Pistons piston rods and cylinder heads must be...

Страница 9: ...is pressure in the hydraulic system remove key from forklift ignition switch Applies to some REACHFORKS models Unscrew the screws 3 and remove the stops 4 from the outer sleeve 5 on both sides of the...

Страница 10: ...Hammer Slide the new sleeve 1 over the fork Applies to some REACHFORKS models Slide the new inner sleeve 8 onto the fork Tighten the screws 6 on both sides in the stops 7 Lock the screws 6 with Locti...

Страница 11: ...t No 6927855 Pull the entire hydraulics set 6 consisting of the piston cylinder head and piston rod out of the fork Caution Take care with the surface of the piston rod Even minor damage to surface ca...

Страница 12: ...mage the cylinder head seals 5 during assembly as this can result in leakage Pay particular attention when the sliding cylinder head 5 over the thread 10 of the piston rod Apply Loctite 270 to the thr...

Страница 13: ...t of Sleeve Screw the hose connectors 3 tight Tools required Open ended spanner 22 Finally follow step 5 of the chapter on Assembly 1 See www loctite com 2 See www kroon oil com Troubleshooting Observ...

Страница 14: ...way round Connect the REACHFORKS as indicated in the instructions in the chapter on Assembly Sleeves not moving in unison A piston seal is leaking Replace the piston with the leaking seal Left or rig...

Страница 15: ...gs lower than the other One of the REACHFORKS has been permanently deformed as a result of overloading Remove REACHFORKS from carriage immediately and contact supplier One of the REACHFORKS is not han...

Страница 16: ...s online at www cascorp com AMERICAS Cascade KOOI U S Headquarters 2201 NE 201st Fairview OR 97024 9718 Tel 800 CASCADE 227 2233 Fax 888 329 8207 Cascade KOOI Canada Inc 5570 Timberlea Blvd Mississaug...

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