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6814459-R6 EN

ERIODIC MAINTENANCE

FP1978.eps

Daily

Check items shown each day. Report problems to your

supervisor. Refer to service manual for troubleshooting,

maintenance and repair procedures.

1000-Hour

Every time the lift truck is serviced or every 1000 hours

of truck operation, whichever comes first, complete the

following maintenance procedure:
• Check for loose or missing capscrews, worn or

damaged hoses, and hydraulic leaks.

• Inspect sideshifter lower hooks for wear and proper

clearance. Adjust if necessary. Refer to installation

Step 4.

• Tighten fork positioner mounting flange capscrews to

165 Nm.

• Tighten retainer capscrews and inner carrier fork stops

to 100 Nm.

• Tighten cylinder anchor bar capscrews to 65 Nm.
• Tighten fork positioner cylinder rod anchor plugs to 135

Nm.

• Tighten lower hook capscrews to:

Class II/III –

225 Nm

Class IV –

320 Nm

• Tighten frame carrier stop capscrews to 90 Nm.

• Tighten Cascade backrest capscrews to 195 Nm.
• Apply general-purpose chassis grease to sideshifter

upper bearing grease fittings, fork carrier grease

fittings, and sideshifter lower bearings.

• Apply graphite dry-lube to fork carriage bars as

required ('Slip Plate Aerosol', 'GraphKote' or equivalent).

• Inspect carrier arm bars and bearings for wear or

damage. If bearing thickness is less than 1.5 mm,

replace both bearings.

• Inspect sideshifter upper and lower bearings

for wear. If any bearing is worn to less than 2.5

mm thickness replace the entire bearing set.

Refer to service manual for repair procedures.

Backrest

Fork Carrier

Retainer

Capscrews

Inner Fork Carrier

Capscrews

Lower Hooks

Mounting

Flange

Capscrews

Backrest

Capscrews

Frame

Carrier Stop

Capscrews

Forks

Cylinder

Anchor Bar

Capscrews

Lubrication Points

Back (Driver's) View

Cylinders

and hoses

FP1979.eps

WARNING:

After completing any service

procedure, always test the fork positioner

through five complete cycles to make sure

the attachment operates correctly before

returning it to the job.

Содержание 25L

Страница 1: ...cascade corporation SER MANUAL U Cascade is a Registered Trademark of Cascade Corporation Original Instructions Number 6814459 R6 EN L Series Fork Positioner Sideshifter ...

Страница 2: ...afety Rules Industrial Lift Trucks 2 Safety Rules Handling Loads 3 Auxiliary Valve Operation 4 Safe Operation and Maintenance 5 INSTALLATION Truck Requirements 6 Hydraulic Supply 7 Attachment Installation 8 PERIODIC MAINTENANCE Daily 1000 Hour 17 2000 Hour 18 NAMEPLATE ICONS 19 ...

Страница 3: ...eded by IMPORTANT is information that possesses special significance NOTE A statement proceeded by NOTE is information that is handy to know and may make the job easier WARNING Rated capacity of the truck attachment combination is a responsibility of the original truck manufacturer and may be less than shown on the attachment nameplate Consult the truck nameplate WARNING Do not operate this attach...

Страница 4: ...gh mast No parking on ramp No turning on ramp Watch clearances No standing under load Motor off park lower load Traveling empty Tilt Observe Wet floors Workers Stops Bumps Dips Slow for two way traffic Sound horn slow at intersection Sound horn slow at corner Raise 8 cm With Load No Load RAMPS P P P STOP TRAFFIC ...

Страница 5: ...r load prior to traveling Top of load should not extend above backrest Raise load prior to sideshifting LOAD WEIGHT Limit truck movement with raised load Load weight must not exceed combined truck attachment capacity see truck nameplate Total fork capacity LH RH fork must be greater than load weight Check capacity stamp on forks Limit mast tilting with raised load ...

Страница 6: ...ion B D C A GA0005 eps AUXILIARY VALVE FUNCTIONS Hoist Down Hoist Up Tilt Forward Tilt Back SIDESHIFTING FORK POSITIONING A Sideshift Left B Sideshift Right C Open Forks D Close Forks FORK POSITIONING A Open Forks B Close Forks SIDESHIFTING FORK POSITIONING WITH SOLENOID VALVE OR RF VALVE A Sideshift Left A Open Forks press knob button B Sideshift Right B Close Forks press knob button SIDESHIFTING...

Страница 7: ...hall be maintained from the edge of ramps or platforms while on any elevated dock or platform or freight car Trucks shall not be used for opening or closing freight doors A load backrest extension shall be used whenever necessary to minimize the possibility of the load or part of it from falling rearward Traveling The driver shall be required to slow down and sound the horn at cross isles and othe...

Страница 8: ...e Flow less than recommended will result in slow fork positioning speed Flow greater than maximum can result in excessive heating reduced system performance and short hydraulic system life Carriage Mount Dimension A ITA ISO Minimum Maximum Class II Class III Class IV 380 0 mm 474 5 mm 595 5 mm 381 0 mm 476 0 mm 597 0 mm Carriage Clean and inspect carriage bars Make sure that bars are parallel and ...

Страница 9: ... Selection Guide Part No 212199 to select the correct hose reel for the mast and truck A B Fork Positioner Standard Non Sideshifting A or B RH or LH THINLINETM 2 port hose reel groups Sideshifting A B RH LH THINLINETM 2 port hose reel groups Fork Positioner Sequence Valve A or B RH or LH THINLINETM 2 port hose reel groups Fork Positioner Solenoid Adaption A or B RH or LH THINLINETM 2 port hose ree...

Страница 10: ... Check the attachment weight located on the nameplate to make sure the overhead hoist and chains or straps are at least the rated capacity of the attachment ITA Class II 15 17 mm ITA Class III 18 20 mm ITA Class IV 18 20 mm ITA Class II 8 9 mm ITA Class III 10 11 mm ITA Class IV 12 13 mm Engage locator tab on sideshifter with center notch Truck Upper Carriage Bar FP1957 eps FP1958 eps ...

Страница 11: ...m Class IV 320 Nm 5 Flush supply hoses A Connect supply hoses to supply terminals and connect together using a union fitting as shown B Operate auxiliary valve for 30 sec C Remove union fitting FP0726 eps Sideshifting Sideshifting Bronze Hooks Iron Hooks 0 Clearance touching 2 5 mm Min but not tight 5 0 mm Max Non sideshifting Tight against carriage bar ...

Страница 12: ... movement in each direction for sideshifting rolling hose arrangement recommended Standard Internal Hose Reeving Sideshift Left OPEN Forks Sideshift Right CLOSE Forks Checked Option Non Sideshifting Internal Hose Reeving OPEN Forks CLOSE Forks Back Driver s View Back Driver s View FP1963 eps FP1960 eps ...

Страница 13: ...rks Sideshift Left CLOSE Forks OR Sideshift Right CLOSE Forks Sideshift Right Back Driver s View Back Driver s View Sequence Valve RH High Termination RH Hose Reel Radio Frequency Option OR Solenoid Internal Hose Reeving FP1981 eps FP1982 eps 6 Install hoses continued ...

Страница 14: ...ft Right Sideshift Left CLOSE Forks OPEN Forks Fork Position Sideshift SSR Manifold Layout Shown Back Driver s View High Termination LH RH Hose Reels 6 Install hoses continued FP1964 eps FP1966 eps Sideshift Cylinder Manifold Labels SSR on top of the manifolds indicates sideshift supply connections on right side of the attachment SSL on top of the manifolds indicates sideshift supply connections o...

Страница 15: ...tion retainers for various widths A B C Retainer Capscrew Retainer Inner Carrier Fork Stop Capscrew and Washer FP2107 eps FP2108 eps Install retainers for minimum clearance with inside of forks Install retainers for minimum clearance with outside of forks Position forks against outer fork stops Position forks against inner fork stops FP2109 eps Retainer Outer Fork Stop nonremovable Inner Fork Stop...

Страница 16: ...14 6814459 R6 EN FP1976 eps 8 Install backrest if equipped Cascade Backrest Tighten to 195 Nm NSTALLATION I ...

Страница 17: ...ight Check for smoothness and equal movement Check for operation in accordance with ANSI ISO standards Check for leaks at fittings valve and cylinders Check for rolling hoses supplying fork position are not pinched FP1977 eps FP1977 eps FP1977 eps FP1977 eps SIDESHIFTING FORK POSITIONING A Sideshift Left B Sideshift Right C Open Forks D Close Forks FORK POSITIONING A Open Forks B Close Forks SIDES...

Страница 18: ... the gauge fits between the carriage bar and lower hook repair or replacement is needed B Inspect the upper carriage bar If the gauge arrow touches the carriage bar repair or replacement is needed C Inspect the fork upper hooks If the gauge arrow touches the hook repair or replacement is needed FP0832 eps FORK LOWER HOOKS CARRIAGE UPPER CARRIAGE BAR FORK UPPER HOOKS OK OK OK Wear Gauge NSTALLATION...

Страница 19: ... stop capscrews to 90 Nm Tighten Cascade backrest capscrews to 195 Nm Apply general purpose chassis grease to sideshifter upper bearing grease fittings fork carrier grease fittings and sideshifter lower bearings Apply graphite dry lube to fork carriage bars as required Slip Plate Aerosol GraphKote or equivalent Inspect carrier arm bars and bearings for wear or damage If bearing thickness is less t...

Страница 20: ...hall be carried out by trained personnel to detect any damage that might impair safe use Any fork that is defective shall be removed from service Reference ANSI B56 1 2005 Inspect for the following defects Surface cracks Straightness of blade and shank Fork angle Difference in height of fork tips Positioning lock Wear on fork blade and shank Wear on fork hooks Legibility of marking NOTE Fork Safet...

Страница 21: ...AKSIMUM İŞLETME BASINCI EL ΜΈΓΙΣΤΗ ΠΊΕΣΗ ΛΕΙΤΟΥΡΓΊΑΣ IT PRESSIONE MASSIMA DI ESERCIZIO PL MAKSYMALNE CIŚNIENIE ROBOCZE ZH 最大工作压力 ES PRESIÓN DE FUNCIONAMIENTO MÁXIMA JA 最大運転圧力 PT PRESSÃO MÁXIMA DE FUNCIONAMENTO ET MAKSIMAALNE TÖÖRÕHK KO 최대 작동 압력 RO PRESIUNEA DE LUCRU MAXIMĂ EN MASS OF ATTACHMENT ES PESO DEL ACCESORIO IS FJÖLDI TENGINGA MT PIŻ TAL ATTACHMENT RU МАССА НАВЕСНОГО ОБОРУДОВАНИЯ BG МАСА Н...

Страница 22: ...LIOS LV AUTOIEKRĀVĒJA UN PIEDERUMA KOPĒJĀ CELTSPĒJA VAR BŪT MAZĀKA PAR NORĀDĪTO PIEDERUMA CELTSPĒJU SKATĪT AUTOIEKRĀVĒJA TEHNISKO DATU PLĀKSNĪTI IR JĀIEVĒRO AUTOIEKRĀVĒJA UN UZKARES IEKĀRTAS KOPĒJĀ CELTSPĒJA MT IL KAPAĊITÀ TAT TRAKK U TAT TAGĦMIR IMQABBAD MIEGĦU TISTA TKUN INQAS MILL KAPAĊITÀ MURIJA TAT TAGĦMIR IMQABBAD MIEGĦU IĊĊEKKJA L PJANĊA TAL ISEM TAT TRAKK IL KAPAĊITÀ TAT TRAKK FLIMKIEN MA ...

Страница 23: ...BLANK ...

Страница 24: ...cade do Brasil Praça Salvador Rosa 131 141 Jordanópolis São Bernardo do Campo SP CEP 09891 430 Tel 55 13 2105 8800 Fax 55 13 2105 8899 EUROPE AFRICA Cascade Italia S R L European Headquarters Via Dell Artigianato 1 37030 Vago di Lavagno VR Italy Tel 39 045 8989111 Fax 39 045 8989160 Cascade Africa Pty Ltd PO Box 625 Isando 1600 60A Steel Road Sparton Kempton Park South Africa Tel 27 11 975 9240 Fa...

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