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DO NOT connect furnace control HUM terminal to HUM
(humidifier) terminal on Thermidistat™, Zone Controller, or
similar device. See Thermidistat, Zone Controller, thermostat,
or controller manufacturer’s instructions for proper connec-
tion. A failure to follow this warning could result in fire.

NOTE:

A field-supplied, 115-v controlled relay connected to

EAC terminals may be added if humidifier operation is desired
during all blower operation.

Step 9— Venting

Refer to the national or local installation code such as NFGC in the
United States, or the NSCNGPIC in Canada for proper vent sizing
and installation requirements. Use the enclosed Installation In-
structions (Single-Stage Vent Tables for Category I Fan-Assisted
Furnaces) for a quick, easy reference.
After fully assembling the vent connector to the furnace flue collar,
securely fasten the vent connector to the collar with two field-
supplied, corrosion-resistant, sheet metal screws located 180° apart
and midway up the collar.
The horizontal portion of the venting system shall maintain a
minimum of 1/4-in. upward slope per linear ft and it shall be
rigidly supported every 5 ft or less with hangers or straps to ensure
that there will be no movement after installation.

Step 10—Start-Up, Adjustment, and Safety Check

GENERAL

NOTE:

Proper polarity must be maintained for 115-v wiring. If

polarity is incorrect, the furnace control status indicator light will
flash rapidly and furnace will not operate.

The furnace must have a 115-v power supply properly connected
and grounded. Proper polarity must be maintained for correct
operation. Thermostat wire connections at R, W, C

OM

-24V, and Y

must be made at the 24-v terminal block on the control board. The
gas service pressure must not exceed 0.5 psig (14-in. wc), but must
be no less than 0.16 psig (4.5-in. wc).

This furnace is equipped with a manual reset limit switch or
fuse link in the gas control area. The switch or fuse link opens
and shuts off power to the gas valve if a flame rollout or
overheating condition occurs in the gas control area. DO NOT
bypass the switch. Correct inadequate combustion air supply
problem, and reset the switch or replace the fuse link.

Before operating the furnace, check each manual reset switch for
continuity. If necessary, press the button to reset the switch.

The blower compartment door must be in place to complete the
115-v circuit to the furnace.

SEQUENCE OF OPERATION

Furnace control must be grounded for proper operation, or
control will lockout. Control is grounded through green wire
routed to gas valve and burner bracket screw. Connect
furnace ground wire to earth ground.

Using the schematic diagram shown in Fig. 11, follow the
sequence of operation through the different modes. Read and
follow the wiring diagram very carefully.

Fig. 10—Furnace Control

A00292

G

R

Y

W

Com

24V
HUM

3-AMP FUSE

HUMIDIFIER TERMINAL
(24-VAC 0.5 AMP MAX)

LED OPERATION &
DIAGNOSTIC LIGHT

HARNESS CONNECTOR

24-V TRANSFORMER SEC-2

SPARE-1

SPARE-2

EAC-1 (BLACK)

EAC-ELECTRONIC AIR CLEANER
TERMINALS (115-VAC 1 AMP MAX)

EAC-2 (WHITE)

115-VAC (L2) NEUTRAL
CONNECTION

24-V THERMOSTAT
TERMINALS

BLOWER SPEED
SELECTION TERMINALS

INDUCER MOTOR
CONNECTOR

115-VAC (L1)

POWER SUPPLY

HOT SURFACE

IGNITOR CONNECTOR

HEAT

COOL

BLOWER OFF DELAY
ADJUSTMENT SWITCH

SEC-1

TEST/TWIN

10

Содержание WeatherMaker 8000 58YAV

Страница 1: ...he unit and other safety precautions that may apply Follow all safety codes In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the...

Страница 2: ...ough 5 before bringing the control or yourself into contact with the furnace Put all used AND new controls into containers before touching ungrounded objects 7 An ESD service kit available from commer...

Страница 3: ...changing residential construction practices We require these instructions as a minimum for a safe installation Application of this furnace should be indoors with special attention given to vent sizin...

Страница 4: ...allel with or on the downstream side of the unit to avoid condensation in the heat exchangers When installed parallel with a furnace dampers or other means used to control the flow of air must prevent...

Страница 5: ...ch they connect The minimum dimension of ducts must not be less than 3 in See Fig 4 AIR DUCTS Step 1 General Requirements The duct system should be designed and sized according to accepted national st...

Страница 6: ...HROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size is 100 sq in with minimum dimensions of 3 in Minimum of...

Страница 7: ...lt should not exceed 1 1 2 in 1 Lay furnace on its back Locate and drill 5 16 in diameter hole in each bottom corner of furnace as shown in Fig 7 2 Install nut on bolt and install bolt and nut in hole...

Страница 8: ...shutoff valve Piping should be pressure tested in accordance with local and national plumbing and gas codes before the furnace has been attached If the furnace has been attached it is recommended tha...

Страница 9: ...use ONLY a 3 amp fuse of identical size ACCESSORIES 1 Electronic Air Cleaner EAC Two quick connect terminals marked EAC 1 and EAC 2 are provided for EAC connection See Fig 10 These terminals are ener...

Страница 10: ...polarity must be maintained for correct operation Thermostat wire connections at R W COM 24V and Y must be made at the 24 v terminal block on the control board The gas service pressure must not exceed...

Страница 11: ...C CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOT...

Страница 12: ...reverts to continuous operation after the heating cycle is completed When the thermostat calls for cooling the blower operates on cooling speed When the thermostat is satisfied the blower operates on...

Страница 13: ...cteristics b Adjust manifold pressure to obtain input rate 1 Remove regulator adjustment seal cap See Fig 12 2 Turn adjusting screw counterclockwise out to de crease manifold pressure or clockwise in...

Страница 14: ...3 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 43 2 3 43 2 4 43 2 5 43 2 6...

Страница 15: ...0 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 43 2 0 43 2 1 43 2 2 43 2 3...

Страница 16: ...U S A Only 575 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 600 43 2 5 43 2 6 43 2 7 43 2 7 43 2 8 9001 625 43 2 3 43 2 4 43 2 4 43 2 5 43 2 6 650 43 2 1 43 2 2 43 2 3 43 2 3 43 2 4 to 675 48 3 7 43 2 0 43 2 1...

Страница 17: ...dually block off the return air after the furnace has been operating for a period of at least 5 minutes As soon as the limit has shut off the burners the return air opening should be unblocked By usin...

Страница 18: ...us code 31 If hot surface igniter glows when inducer motor is disconnected shut down furnace immediately Determine reason pressure switch did not function properly and correct condition e Turn off 115...

Страница 19: ...d Slope ____________ Joints Secure ____________ See Attached Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate ____________ Temperature Rise A...

Страница 20: ...Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog...

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