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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 005-052

Printed in U.S.A.

Form 50TFQ-C2SI

Pg 26

11-00

Replaces: New

Book 1

4

Tab

5a 5a

Copyright 2000 Carrier Corporation

Table 17 — Durablade Economizer Troubleshooting

LEGEND

PROBLEM

CAUSE

REMEDY

Damper does not
open.

Indoor fan is off.

1. Check to ensure that 24 vac is present at terminal C1 on the IFC or that 24 vac is

present at the IFO terminal. Check whether 24 vac is present at PL6-1 (red wire)
and/or PL6-3 (black wire). If 24 vac is not present, check wiring (see unit label
diagram).

2. Check proper thermostat connection to G on the connection board.

No power to economizer
motor.

1. Check that SW3 is properly making contact with the damper blade. Check that

SW1 is in the NC (normally closed) position.

2. Check diode D18. If diode is not functioning properly, replace economizer control board.
3. Confirm that the economizer control board is grounded properly at PL6-4 (brown

wire) and at brown terminal of the economizer control board (brown wire). The
economizer motor must also be grounded properly at the negative motor terminal
(brown wire).

4. Verify SW1 and SW3 are working and wired properly (see unit label diagram).
5. Check for 24 vac input at both PL6-1 (red wire) and PL6-3 (black wire). If 24 vac

not present, check unit wiring (see unit label diagram). If 24 vac is found in both
places, check for 24 vac at the yellow terminal of the economizer control board
(yellow wire). If 24 vac power is not present, replace the economizer control board.

Economizer motor failure.

If the indoor fan and economizer motor are energized, verify that there is a minimum
of 18 vdc at the positive motor terminal. If the motor is not operating, replace the
motor.

Economizer 
operation
limited to minimum
position.

OAT or EC set too high.

1. Set at correct temperature (3 F [–16.1 C]) below indoor space temperature).
2. Check OAT or EC by setting above outdoor temperature or humidity level. If the

OAT or EC switches do not close, replace OAT or EC.

Economizer control board
incorrectly wired or not
functioning.

1. Perform the following tests when OAT or EC is closed. Y1 is called for, and damper

is at minimum position. Confirm 24 vac on gray terminal of the economizer control
board (gray wire). If 24 vac is not present, check wiring (see unit label diagram).

2. Verify that SW1 and SW3 are wired correctly and working properly (see unit label

diagram).

3. Check to ensure that 24 vac exists at PL6-2 (blue wire). If 24 vac is not present,

check wiring (see unit wiring label diagram).

4. Check 24 vac output at PL6-10 (white wire). If 24 vac is not present, replace

economizer control board.

Incorrect SAT wiring or
inoperative SAT.

1. After verifying that the OAT and EC settings and the economizer control board wir-

ing are correct, check to ensure that the 24 vac terminal of the SAT has 24 vac
(white wire). If OAT, EC, and control board are functioning and wired properly and
no 24 vac exists, check wiring (see unit label diagram).

2. If supply-air temperature is greater than 57 F, 24 vac should be found at terminal

T2 on the SAT (pink wire). If 24 vac is not present, replace SAT.

Damper does not
close.

Incorrect economizer
wiring.

1. Verify that SW2 and SW4 are wired and working properly (see unit label diagram).
2. Check diode D19. If diode is not functioning properly, replace economizer control board.

Incorrect damper actuator
wiring or inoperative
economizer circuit board.

1. After verifying that the wiring is correct, modulate the damper to the minimum posi-

tion. Remove the calls for G.

2. If the damper does not move, check for 24 vac at PL6-1 (red wire). If 24 vac is not

present, check wiring (see unit label diagram).

3. If damper still does not move, check for 24 vac at blue terminal of economizer con-

trol board (blue wire). If 24 vac is not present, replace the economizer control board.

Incorrect SAT wiring or
inoperative SAT.

1. After verifying that the wiring is correct and the economizer control board is func-

tioning properly, place the OAT or EC switch in the closed position. Place a call for
Y1 and open the damper to the fully open position. Confirm that the 24 vac terminal
of the SAT has 24 vac (white wire). If 24 vac is not present, check wiring (see unit
label diagram).

2. If supply-air temperature is less than 52 F, 24 vac should be found at terminal T1

on the SAT (violet wire). If 24 vac not found, replace SAT.

Economizer motor failure.

If economizer control board and SAT are functioning properly, verify that there is a
minimum of 18 vdc at the positive motor terminal. If a minimum of 18 vdc is present
and the motor is still not operating, replace the motor.

Economizer damper
does not close on
power loss.

Insufficient battery power,
inoperative economizer
control board.

1. Check voltage potential across batteries. If lower than 14 vdc, replace close-on-

power-loss power supply (9-v alkaline batteries). Check this emergency power sup-
ply on a regular basis or whenever the filters are changed.

2. If the close-on-power-loss and economizer control board are functioning properly,

check for 14 vdc or higher at the blue terminal of the economizer control board
(blue wire) when power is disconnected from unit. If 14 vdc is not present, replace
the control board.

C1

Common Power

EC

Enthalpy Control

IFC

Indoor Fan Contactor

IFO

Indoor Fan On

OAT

Outdoor-Air Thermostat

PL

Plug

SAT

Supply-Air Thermostat

SW

Economizer Position Switch

Содержание WEATHERMAKER 50TFQ008

Страница 1: ...LADE ECONOMIZER Step 7 Adjust Indoor Fan Speed 14 PRE START UP 20 START UP 20 21 SERVICE 22 24 TROUBLESHOOTING 25 26 START UP CHECKLIST CL 1 GENERAL This literature contains installation start up and service instructions for 50TFQ rooftop units bearing the Mark of the European Community CE These units are designed in accordance with European Standard EN60335 2 40 and dis play the following symbols...

Страница 2: ...rizontal Units Only Provide a level concrete slab that extends a minimum of 152 mm 6 in be yond unit cabinet The slab should be 203 mm 8 in thick with 102 mm 4 in above grade Install a gravel apron in front of condenser coil air inlet to prevent grass and foliage from ob structing airflow NOTE Horizontal units may be installed on a roof curb if required Step 2 Field Fabricate Ductwork On verti cal...

Страница 3: ...nsulated panels 1 in thick polyurethane foam 13 4 lb density 3 Dimensions in are in millimeters 4 Roof curb 16 gage steel 5 Attach ductwork to curb flanges of duct rest on curb 6 Service clearance 4 ft on each side 7 Direction of airflow 8 Connector packages CRBTMPWR001A00 and 2A00 are for thru the curb gas type Packages CRBTMPWR003A00 and 4A00 are for thru the bottom type gas connections ROOF CUR...

Страница 4: ...ation Operating weight is shown in Tables 1A and 1B and Fig 4 Lifting holes are provided in base rails as shown in Fig 4 and 5 Refer to rigging instructions on unit POSITIONING Maintain clearance around and above unit to provide proper airflow and service access See Fig 5 Position unit on roof curb so that the following clearances are maintained 7 mm 1 4 in clearance between roof curb and base rai...

Страница 5: ...al c Overhead 60 in to assure proper outdoor fan operation d Between units control box side 42 in per NEC National Electrical Code e Between unit and ungrounded surfaces control box side 36 in per NEC f Between unit and block or concrete walls and other grounded surfaces control box side 42 in per NEC g Horizontal supply and return end 0 inches 6 With the exception of the clearance for the condens...

Страница 6: ...81 x 381 Type Drive Belt Belt Belt Nominal L s 1230 1415 1700 Motor kW 1 12 1 12 1 50 Maximum Continuous BkW 1 79 1 79 2 16 Motor Frame Size 56 56 56 Fan r s Range 10 33 14 67 10 33 14 67 11 50 15 00 Motor Bearing Type Ball Ball Ball Maximum Allowable r s 26 7 26 7 26 7 Motor Pulley Pitch Diameter Min Max mm 61 86 61 86 86 112 Nominal Motor Shaft Diameter mm 16 16 16 Fan Pulley Pitch Diameter mm 1...

Страница 7: ...5 1 15 x 15 1 15 x 15 Type Drive Belt Belt Belt Nominal Cfm 2600 3000 3600 Motor Hp 11 2 11 2 2 Maximum Continuous Bhp 2 40 2 40 2 90 Motor Frame Size 56 56 56 Fan Rpm Range 620 880 620 880 690 900 Motor Bearing Type Ball Ball Ball Maximum Allowable Rpm 1600 1600 1600 Motor Pulley Pitch Diameter Min Max in 2 4 3 4 2 4 3 4 3 4 4 4 Nominal Motor Shaft Diameter in 5 8 5 8 5 8 Fan Pulley Pitch Diamete...

Страница 8: ...in 10 Use the formula shown in Table 2 Note 3 to determine the percent voltage imbalance Operation on improper line voltage or exces sive phase imbalance constitutes abuse and may cause damage to electrical components Such operation would invalidate any applicable Carrier warranty Unit cabinet must have an uninterrupted unbroken electri cal ground to minimize the possibility of personnal injury if...

Страница 9: ...IFM TYPE VOLTAGE RANGE COMPRESSOR each OFM FLA each IFM FLA ELECTRIC HEAT POWER SUPPLY DISCONNECT SIZE Min Max RLA LRA Nominal kW FLA MCA MOCP FLA LRA 008 400 3 50 STD 360 440 6 7 42 0 0 6 2 6 18 9 20 20 108 9 6 13 9 36 3 40 36 122 11 5 16 6 39 6 40 39 125 19 3 27 9 53 8 60 52 136 22 9 33 1 60 3 70 58 141 28 9 41 7 71 0 80 68 150 009 400 3 50 STD 360 440 7 3 69 0 0 6 2 6 20 2 25 21 162 9 6 13 9 37...

Страница 10: ...equired clearance between the high and low voltage wiring 4 Connect thermostat wires to screw terminals of low voltage connector see Fig 10 NOTE If thru the bottom power connections are used refer to the accessory installation instructions for information on power wiring Refer to Fig 5 for drilling holes in basepan DEFROST BOARD The defrost board timer cycle is set to 30 minutes To change the cycl...

Страница 11: ...imum amount to be supplied by each unit and record quantity of ventilation air needed for use in Step 8 2 Remove filter access panel by raising panel and swinging panel outward Panel is now disengaged from track and can be removed No tools are required to remove filter ac cess panel Remove outdoor air opening panel Save pan els and screws See Fig 13 Remove optional outdoor air damper hood package ...

Страница 12: ...ps pro vided See Fig 21 Make sure OAT terminals are posi tioned up 10 Replace outdoor air opening panel using screws from Step 2 Replace filter access panel Ensure the filter ac cess panel slides along the tracks and is securely engaged 11 Fasten hood top and side plate assembly to outdoor air opening panel with screws provided 12 Place knob supplied with economizer on OAT See Fig 21 Set for 2 C 3...

Страница 13: ...O N OPEN 3 1 T P P1 T1 4 2 5 S S O D C TR B REV B 1 9 8 8 1 8 A H U M I D I T Y 90 70 60 30 10 D C B A 60 65 70 75 55 50 85 80 DAMPER DAMPER CLOSED OPEN OUTDOOR TEMP F REV 97 3672 CW SETPOINTS CCW CONTACTS SHOWN IN HIGH ENTHALPY RUSH AT 24VAC 3 mA MIN AT 11 VDC CONTACT RATINGS 1 5A RUN 3 5A IN OR UNPOWERED STATE 1 2 3 TR TR1 24V AC ENTHALPY CONTROL ENTHALPY CONTROL HOOD Fig 21 Durablade Economizer...

Страница 14: ...eyway of pulley hub and tighten setscrew See Tables 1A and 1B for speed change for each full turn of pulley flange To align fan and motor pulleys 1 Loosen fan pulley setscrews 2 Slide fan pulley along fan shaft 3 Make angular alignment by loosening motor from mounting plate To adjust belt tension 1 Loosen fan motor mounting nuts 2 Sizes 008 and 009 Slide motor mounting plate away from fan scroll f...

Страница 15: ...BLE CONTINUOUS BkW MAXIMUM ACCEPTABLE CONTINUOUS BHP MAXIMUM ACCEPTABLE OPERATING WATTS MAXIMUM AMP DRAW 008 Standard 400 1 79 2 40 2120 2 7 009 Standard 400 1 79 2 40 2120 2 7 012 Standard 400 2 16 2 90 2615 3 6 Bhp Brake Horsepower BkW kW x Motor Efficiency UNIT 50TFQ MOTOR PULLEY TURNS OPEN 0 1 2 1 11 2 2 21 2 3 31 2 4 41 2 5 008 009 14 67 14 25 13 83 13 33 12 92 12 50 12 08 11 67 11 25 10 83 1...

Страница 16: ...2 0 93 13 1 1 12 14 0 1 30 14 8 1 51 15 7 1 77 16 4 2 02 17 2 2 35 1200 9 3 0 52 10 5 0 69 11 6 0 87 12 6 1 05 13 5 1 26 14 3 1 46 15 1 1 66 15 9 1 88 16 7 2 14 17 4 2 44 1300 9 8 0 54 11 0 0 81 12 1 1 01 13 0 1 20 13 9 1 41 14 7 1 63 15 5 1 84 16 2 1 98 16 9 2 29 17 6 2 56 1400 10 4 0 77 11 5 0 94 12 6 1 16 13 5 1 37 14 3 1 58 15 1 1 80 15 9 2 04 16 6 2 27 17 3 2 51 1500 11 0 0 92 12 0 1 10 13 0 ...

Страница 17: ...03 13 6 1 25 14 4 1 46 14 9 1 69 15 1 1 92 15 0 2 15 1200 8 3 0 42 9 8 0 59 11 0 0 78 12 0 0 95 13 0 1 15 13 9 1 36 14 8 1 58 15 5 1 82 16 0 2 06 16 4 2 31 1300 8 8 0 51 10 2 0 69 11 3 0 88 12 4 1 08 13 3 1 28 14 2 1 49 15 0 1 72 15 8 1 96 16 5 2 21 17 1 2 47 1400 9 2 0 60 10 6 0 80 11 7 0 99 12 7 1 22 13 7 1 42 14 5 1 63 15 3 1 87 16 1 2 12 16 9 2 38 1500 9 7 0 71 11 0 0 91 12 1 1 12 13 0 1 35 14...

Страница 18: ...716 1 15 772 1 38 824 1 63 884 1 95 934 2 30 916 2 64 1019 3 09 2400 534 0 61 613 0 84 677 1 06 738 1 30 794 1 55 844 1 81 892 2 08 944 2 40 987 2 76 1039 3 20 2600 565 0 74 639 0 97 703 1 20 761 1 46 816 1 74 866 2 01 913 2 29 957 2 58 1004 2 91 1050 3 31 2800 597 0 89 665 1 12 731 1 40 786 1 66 839 1 93 889 2 23 935 2 52 978 2 62 1019 3 13 1061 3 47 3000 629 1 06 694 1 29 759 1 59 812 1 88 862 2...

Страница 19: ...857 2 16 851 2 45 823 2 70 2400 482 0 50 569 0 71 645 0 95 708 1 18 768 1 40 824 1 72 872 2 01 909 2 32 931 2 64 935 2 96 2600 507 0 59 592 0 82 663 1 08 727 1 32 784 1 58 839 1 87 891 2 17 936 2 49 973 2 82 999 3 16 2800 533 0 71 615 0 95 683 1 20 747 1 49 802 1 75 855 2 04 906 2 35 954 2 67 997 3 01 1034 3 36 3000 559 0 83 637 1 09 704 1 35 765 1 66 823 1 94 872 2 22 921 2 54 969 2 88 1014 3 22 ...

Страница 20: ...2 only is rotating in the proper direction To determine whether or not compressor is rotating in the proper direction 1 Connect service gages to suction and discharge pressure fittings 2 Energize the compressor 3 The suction pressure should drop and the discharge pres sure should rise as is normal on any start up If the suction pressure does not drop and the discharge pres sure does not rise to no...

Страница 21: ...ion When the supply air temperature is between 13 C 55 F and 11 C 52 F the supply air thermostat has open switches between the T2 and 24 vac terminals and between the T1 and 24 vac terminals This causes the economizer damper to remain in an intermediate open position If the supply air temperature falls below 11 C 52 F a switch on the supply air thermostat is closed between the T1 terminal and the ...

Страница 22: ...wn between the 2 coil sections to remove dirt and de bris Clean the outer surfaces with a stiff brush in the nor mal manner 6 Secure the sections together Reposition the coil sections and remove the coil corner post from between the top panel and center post Install the coil corner post and coil center post and replace all screws CONDENSATE DRAIN Check and clean each year at start of cooling seaso...

Страница 23: ...e gage to the service port on the suction line Mount the temperature sensing device on the suction line and insulate it so that outdoor ambient temperature does not affect the reading Indoor air cfm must be within the normal operating range of the unit An accurate superheat thermocouple or thermistor type thermometer and a gage manifold are required when using the superheat charging method for eva...

Страница 24: ...24 Fig 32 Cooling Charging Chart 50TFQ009 Fig 33 Cooling Charging Chart 50TFQ012 ...

Страница 25: ...in refrigerant system Locate restriction and remove Compressor operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset thermostat Low refrigerant charge Locate leak repair and recharge Leaking valves in compressor Replace compressor Air in system Recover refrigerant evacuate system and recharge Outdoor coil dir...

Страница 26: ...at PL6 10 white wire If 24 vac is not present replace economizer control board Incorrect SAT wiring or inoperative SAT 1 After verifying that the OAT and EC settings and the economizer control board wir ing are correct check to ensure that the 24 vac terminal of the SAT has 24 vac white wire If OAT EC and control board are functioning and wired properly and no 24 vac exists check wiring see unit l...

Страница 27: ......

Страница 28: ...TACT REFRIGERANT TUBING OR SHARP EDGES CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS CHECK THAT RETURN INDOOR AIR FILTERS ARE CLEAN AND IN PLACE VERIFY THAT UNIT INSTALLATION IS LEVEL WITHIN THE TOLERANCES LISTED IN INTALLATION INSTRUCTIONS CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND SETSCREW TIGHTNESS CHECK PULLEY ALIGNMENT AND BELT TENSION PER INSTALLATION IN...

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