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PG80MSU: Installation, Start-up, Operating and Service and Maintenance Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

8

1. Less than 0.40 ACH and
2. Equal to or greater than 0.10 ACH

Infiltration rates greater than 0.60 ACH shall not be used. The minimum

required volume of the space varies with the number of ACH and shall

be determined per 

Table 3

 or Equations 1 and 2. Determine the minimum

required volume for each appliance in the space and add the volumes

together to get the total minimum required volume for the space. 

Table 3

  

Minimum  Space  Volumes

  were  determined  by  using  the

following equations from the current edition of National Fuel Gas Code

ANSI Z223.1/NFPA 54, 9.3.2.2:

1. For 

other  than  fan-assisted

 

appliances

,  such  as  a  draft

hood-equipped water heater:

A04002

2. For fan-assisted appliances such as this furnace:

A004003

If:

I

other = combined input of all other than fan-assisted appliances

in BTUh/hr

I

fan = combined input of all fan-assisted appliances in BTUh/hr

ACH = air changes per hour (ACH shall not exceed 0.60.)
The  following  requirements  apply  to  the  Standard  Method  and  to  the

Known Air Infiltration Rate Method.

1. Adjoining rooms can be considered part of a space if:

a. There are no closeable doors between rooms.

b. Combining spaces on same floor level. Each opening shall have 

free area of at least 1 in.2/1,000 BTUh (2,000 mm2/kW) of the 

total input rating of all gas appliances in the space, but not less 

than 100 in.2 (0.06 m2). One opening shall commence within 

12” (300 mm) of the ceiling and the second opening shall 

commence within 12” (300 mm) of the floor. The minimum 

dimension of air openings shall be at least 3 in. (80 mm), see 

Fig. 8

.

c. Combining space on different floor levels. The volumes of 

spaces on different floor levels shall be considered as 

communicating spaces if connected by one or more permanent 

openings in doors or floors having free area of at least 2 

in.2/1,000 BTUh (4,400 mm2/kW) of total input rating of all gas 

appliances.

2. An  attic  or  crawlspace  may  be  considered  a  space  that  freely

communicates  with  the  outdoors  provided  there  are  adequate

permanent  ventilation  openings  directly  to  outdoors  having  free

area of at least 1-in.2/4,000 BTUh of total input rating for all gas

appliances in the space.

3. In spaces that use the Indoor Combustion Air Method, infiltration

should  be  adequate  to  provide  air  for  combustion,  permanent

ventilation and dilution of flue gases. However, in buildings with

unusually  tight  construction,  additional  air  MUST  be  provided

using  the  methods  described  in  the  Outdoor  Combustion  Air

Method section. 

Unusually tight construction is defined as construction with:

a. Walls and ceilings exposed to the outdoors have a continuous, 

sealed vapor barrier. Openings are gasketed or sealed and

b. Doors and openable windows are weatherstripped and

c. Other openings are caulked or sealed. These include joints 

around window and door frames, between sole plates and floors, 

between wall-ceiling joints, between wall panels, at penetrations 

for plumbing, electrical and gas lines, etc.

Combination of Indoor and Outdoor Air

1. Indoor  openings  shall  comply  with  the  Indoor  Combustion  Air

Method below and,

2. Outdoor  openings  shall  be  located  as  required  in  the  Outdoor

Combustion Air Method mentioned previously and,

3. Outdoor openings shall be sized as follows:

a. Calculate the Ratio of all Indoor Space volume divided by 

required volume for Indoor Combustion Air Method below.

b. Outdoor opening size reduction Factor is 1 minus the Ratio in a. 

above.

c. Minimum size of Outdoor openings shall be the size required in 

Outdoor Combustion Air Method above multiplied by reduction 

Factor in b. above. The minimum dimension of air openings shall 

be not less than 3 in. (80 mm).

INSTALLATION

Upflow Installation

Bottom Return Air Inlet

These furnaces are shipped with bottom closure panel installed in bottom

return-air opening. Remove and discard this panel when bottom return

air is used. To remove bottom closure panel, perform the following:

1. Tilt or raise furnace and remove two screws holding bottom filler

panel, see 

Fig. 9

.

A10273

Fig. 9 – Removing Bottom Closure Panel

2. Rotate bottom filler panel downward to release holding tabs.
3. Remove bottom closure panel.
4. Reinstall bottom filler panel and screws.

Side Return Air Inlet

These furnaces are shipped with bottom closure panel installed in bottom

return-air opening. This panel MUST be in place when only side return

air is used.

NOTE: 

Side  return-air  openings  can  be  used  in  UPFLOW  and  most

HORIZONTAL  configurations.  Do  not use  side return-air openings  in

DOWNFLOW configuration.

Leveling Legs (If Desired)

In upflow position with side return inlet(s), leveling legs may be used,

see 

Fig. 10

. Install field-supplied, 5/16 x 1-1/2 in. (8 x 38 mm) (max)

corrosion-resistant machine bolts, washers and nuts.

NOTE: 

Bottom  closure  must be  used  when  leveling legs  are  used.  It

may be necessary to remove and reinstall bottom closure panel to install

leveling legs. To remove  bottom closure panel, see Item 1. in Bottom

Return Air Inlet section.
To install leveling legs:

1. Position furnace on its back. Locate and drill a hole in each bottom

corner of furnace, see 

Fig. 10

. 

Содержание PG80MSU

Страница 1: ...NFORMATION GUIDE 40 MODEL NOMENCLATURE 40 To learn more about this appliance and installation via a mobile device go to https www payne com NFC or use the QR code below To access airflow tables or tro...

Страница 2: ...se carbon monoxide poisoning explosion fire electrical shock or other conditions which may cause personal injury or property damage Consult a qualified service agency local gas supplier or your distri...

Страница 3: ...ply ducts carry air circulated by the furnace to areas outside the space containing the furnace the return air shall also be handled by duct s sealed to the furnace casing and terminating outside the...

Страница 4: ...db Failure to follow these return air temperature limits may affect reliability of heat exchangers motors and controls see Fig 4 For accessory installation details refer to the applicable instruction...

Страница 5: ...city firmly touch a clean unpainted metal surface of the furnace again before touching control or wires 5 Use this procedure for installed and uninstalled ungrounded furnaces 6 Before removing a new c...

Страница 6: ...ut rating for all gas appliances installed in the space Spaces having less than 50 cubic feet per 1 000 BTUh require the OUTDOOR COMBUSTION AIR METHOD Spaces having at least 50 cubic feet per 1 000 BT...

Страница 7: ...ss volume than 50 cubic feet per 1 000 BTUh of the maximum input ratings for all gas appliances installed in the space and 2 The air infiltration rate is not known to be less than 0 40 air changes per...

Страница 8: ...ings with unusually tight construction additional air MUST be provided using the methods described in the Outdoor Combustion Air Method section Unusually tight construction is defined as construction...

Страница 9: ...own in Fig 13 NOTE It is required that the perforated supply air duct flanges be completely folded over or removed from furnace when installing the furnace on a factory supplied cased coil or coil box...

Страница 10: ...Protection Provide a minimum 17 3 4 in x 22 in 451 mm x 559 mm piece of sheet metal for flame roll out protection in front of burner area for furnaces closer than 12 inches 305 mm above the combustibl...

Страница 11: ...n a 1 in 25 mm clearance from combustible materials to supply air ductwork for a distance of 36 in 914 mm horizontally from the furnace See NFPA 90B or local code for further requirements Ductwork Aco...

Страница 12: ...GC Installations must be made in accordance with all authorities having jurisdiction If possible the gas supply line should be a separate line running directly from meter to furnace NOTE In the state...

Страница 13: ...and downstream of manual equipment shutoff valve A02035 Fig 22 Typical Gas Pipe Arrangement Piping should be pressure and leak tested in accordance with NFGC in the United States local and national pl...

Страница 14: ...in Step 1 5 Route J Box wires within furnace away from sharp edges rotating parts and hot surfaces WARNING ELECTRICAL SHOCK AND FIRE HAZARD Failure to follow this warning could result in personal inju...

Страница 15: ...ket BX Cable Installation in Furnace J Box 1 Remove cover from J Box 2 Route BX cable into 7 8 inch diameter hole in J Box 3 Secure BX cable to J Box bracket with connectors approved for the type of c...

Страница 16: ...sted or draft hood equipped appliances in accordance with the NFGC the local building codes and furnace and vent manufacturers instructions The following information and warning must be considered in...

Страница 17: ...in operation Seal any unused openings in venting system Inspect the venting system for proper size and horizontal pitch as required in the current edition of National Fuel Gas Code ANSI Z223 1 NFPA 5...

Страница 18: ...condensation and corrosion in the venting system Do not use vent dampers on appliances common vented with this furnace Additional Venting Requirements A 4 101 mm round vent elbow is supplied with the...

Страница 19: ...t connector is required refer to Note 1 above 3 Side outlet vent for upflow and downflow installations must use Type B vent immediately after exiting the furnace except when factory authorized Downflo...

Страница 20: ...0 935 875 815 750 690 620 570 520 470 6 1050 995 935 880 820 755 700 645 595 550 7 1130 1075 1020 970 915 855 800 745 690 645 8 1200 1150 1100 1050 1000 945 890 840 785 735 9 1285 1240 1190 1145 1095...

Страница 21: ...315 175 3 1035 935 830 745 640 550 460 365 235 140 4 1095 1000 900 815 725 630 545 455 360 240 5 1205 1125 1035 945 870 780 695 620 540 455 6 1290 1210 1125 1040 965 890 805 725 645 570 7 1385 1310 1...

Страница 22: ...ct Super Plug available from distributor replacement component for the control board to copy the correct model program onto the new board Further details and instructions for these programming methods...

Страница 23: ...Service and Maintenance Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 23 A221015 Fig 34 3 Digit Display Flow Char...

Страница 24: ...to the gas valve if a flame rollout or overheating condition occurs in the gas control area DO NOT bypass the switches Correct inadequate combustion air supply problem before resetting the switches CA...

Страница 25: ...e unit rating plate For installation above 2 000 ft 610 M multiply the input on the rating plate by the derate multiplier in Table 14 for the correct input rate A180238 Fig 37 Orifice Hole WARNING FIR...

Страница 26: ...door switch f Set thermostat to call for heat g Remove regulator seal cap and turn regulator adjusting screw counterclockwise out to decrease input rate of clockwise in to increase input rate h Instal...

Страница 27: ...2 6 2 7 2 8 2 9 850 2 4 2 5 2 6 2 7 to 875 2 3 2 4 2 5 2 5 900 2 2 2 3 2 3 2 4 5000 925 2 1 2 1 2 2 2 3 1524 950 2 0 2 0 2 1 2 2 975 1 9 1 9 2 0 2 0 1000 1 8 1 8 1 9 1 9 U S A Only 725 3 2 3 3 3 4 3...

Страница 28: ...U S A Only 725 2 9 3 0 3 1 3 1 750 2 7 2 8 2 9 3 0 5001 775 2 5 2 6 2 7 2 8 1524 800 2 4 2 4 2 5 2 6 825 2 2 2 3 2 4 2 5 to 850 2 1 2 2 2 2 2 3 875 2 0 2 0 2 1 2 2 5400 900 1 9 1 9 2 0 2 1 1646 925 1...

Страница 29: ...failure If limit control does not function during this test cause must be determined and corrected a Run furnace for at least 5 minutes b Gradually block off return air with a piece of cardboard or sh...

Страница 30: ...es proceed with the following NOTE NO thermostat signal may be present at control and all blower OFF delays must be completed a Leave 115 V power to furnace turned on b Remove outer access door c Remo...

Страница 31: ...d dirt and grease from blower wheel and motor annually The inducer and blower motors are pre lubricated and require no additional lubrication These motors can be identified by the absence of oil ports...

Страница 32: ...eel wool 0000 grade Do not use sand paper or emery cloth To reinstall igniter and flame sensor 1 Install the Hot Surface Igniter HSI and bracket with igniter gasket into burner assembly 2 Install flam...

Страница 33: ...end of spring cable end opposite brush 2 Insert brush end of cable into the outlet opening of cell and slowly rotate with drill DO NOT force cable Gradually insert cable into upper pass of cell see Fi...

Страница 34: ...iod the control CPU will open the gas valve relay GVR de energizing the gas valve solenoid GV The control CPU will repeat the ignition sequence for up to three more Trials for Ignition before going to...

Страница 35: ...er motor BLWM operation 4 Heat pump When installed with a heat pump the furnace control automatically changes the timing sequence to avoid long blower off times during demand defrost cycles Whenever W...

Страница 36: ...lation Start up Operating and Service and Maintenance Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 36 TROUBLESHO...

Страница 37: ...U Installation Start up Operating and Service and Maintenance Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 37 A2...

Страница 38: ...Start up Operating and Service and Maintenance Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 38 A221105 Fig 40 T...

Страница 39: ...re only furnace is running Firing rate heat content btu cu ft X size of the dial cu ft rev X of rev per 60 sec rev sec X 3600 sec hr Example 1050 btu cu ft X 0 5 cu f t rev X 2 revs 60sec X 3600 sec h...

Страница 40: ...ll Cell panel Inducer Group Housing assembly Transducer Inducer motor Inducer wheel TO OBTAIN INFORMATION ON PARTS Consult your installing dealer or a licensed Heating and Air Conditioning company of...

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