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Carrier OMNIZONE 50XCA06, Инструкция по установке, запуску и обслуживанию

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53500277-01

Printed in U.S.A.

Form 50XCA-9SI

Pg CL-1 

2-2020

Replaces: 50XCA-8SI

START-UP CHECKLIST

(Fill out this form on Start-Up and file in job folder)

I. PRELIMINARY INFORMATION

50XCA UNIT:

MODEL NO. ____________________  SERIAL NO. ____________________ 

FIELD-INSTALLED ACCESSORIES: _____________________________________________________________________
START-UP DATE: ______________________________________

II. PRE-START-UP:

VERIFY ALL SHIPPING MATERIALS HAVE BEEN REMOVED FROM THE UNIT
IS THERE ANY SHIPPING DAMAGE? ________________ IF SO, WHERE ________________
_________________________________________________________
WILL THIS DAMAGE PREVENT UNIT START-UP?

(Y/N) _______

CHECK POWER SUPPLY. DOES IT AGREE WITH UNIT?

(Y/N) _______

HAS THE GROUND WIRE BEEN CONNECTED?

(Y/N) _______

HAS THE CIRCUIT PROTECTION BEEN SIZED AND INSTALLED PROPERLY?

(Y/N) _______

ARE THE POWER WIRES TO THE UNIT SIZED AND INSTALLED PROPERLY?

(Y/N) _______

HAVE CONDENSER AND EVAPORATOR FAN AND MOTOR PULLEYS BEEN CHECKED FOR PROPER

ALIGNMENT AND DO THE FAN BELTS HAVE PROPER TENSION?

(Y/N) _______

HAS CORRECT FAN ROTATION OR EVAPORATOR AND CONDENSER BEEN CONFIRMED?

(Y/N) _______

VERIFY CONDENSATE DRAIN HAS BEEN INSTALLED PER INSTRUCTIONS
HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE?

(Y/N) _______

ARE PROPER AIR FILTERS IN PLACE AND ARE FILTERS CLEAN?

(Y/N) _______

VERIFY UNIT IS INSTALLED WITHIN LEVELING TOLERANCES

CONTROLS

HAVE THERMOSTAT CONNECTIONS BEEN MADE AND CHECKED?       

(Y/N) _______

ARE ALL WIRING TERMINALS (including main power supply) TIGHT?      

 (Y/N) _______

PIPING

HAVE LEAK CHECKS BEEN MADE AT COMPRESSOR, CONDENSER, EVAPORATOR,

TXVs (Thermostatic Expansion Valves), SOLENOID VALVES, FILTER DRIERS, AND FUSIBLE PLUGS WITH A

LEAK DETECTOR?

(Y/N) _______

LOCATE, REPAIR, AND REPORT ANY LEAKS

CHECK VOLTAGE IMBALANCE

LINE-TO-LINE VOLTS:

AB

V

AC

V

BC

V

(AB + AC + BC)/3 = AVERAGE VOLTAGE =

V

MAXIMUM DEVIATION FROM AVERAGE VOLTAGE =

V

NOTE:  To avoid injury to personnel and damage to equipment or

property when completing the procedures listed in this start-up

checklist, use good judgment, follow safe practices, and adhere

to  the  safety  considerations/information  as  outlined  in  preced

-

ing sections of this Installation, Start-Up and Service document.

Содержание OMNIZONE 50XCA06

Страница 1: ...Fan Adjustment 34 Pulley Alignment 34 Belt Tension Adjustment 35 Changing Fan Wheel 35 Fan Bearing Replacement 35 Concentric Alignment 35 Evaporator and Condenser Motor Starter Setting after Lockout...

Страница 2: ...he nameplate electrical requirements match the available power supply DO NOT place the unit in a horizontal position Do not allow re frigerant lines to come into contact with wiring or sharp objects o...

Страница 3: ...NT VIEW CONTROL BOX DISCONNECT OPT TOP VIEW SIZE 06 RIGHT VIEW REAR VIEW TOP VIEW SIZE 08 EVAP ACCESS PANEL CONDENSER ACCESS PANEL NOTE Dimensions are in inches UNIT 50XCA WIDTH HEIGHT DEPTH COND SECT...

Страница 4: ...ACCESS PANEL CONDENSER ACCESS PANEL INDOOR SUPPLY AIR FLOW CONDENSER DISCHARGE CONTROL BOX FRONT VIEW NOTE Dimensions are in inches UNIT 50XCA WIDTH HEIGHT DEPTH COND SECTION EVAP SECTION EVAP RETURN...

Страница 5: ...U J U CONDENSER ACCESS PANEL CONDENSER DISCHARGE RIGHT VIEW FRONT VIEW REAR VIEW TOP VIEW L NOTE Dimensions are in inches UNIT 50XCA WIDTH HEIGHT DEPTH COND SECTION EVAP SECTION EVAP RETURN DUCT COND...

Страница 6: ...ACCESS PANEL CONDENSER ACCESS PANEL INDOOR SUPPLY AIR FLOW CONDENSER DISCHARGE CONTROL BOX FRONT VIEW NOTE Dimensions are in inches UNIT 50XCA WIDTH HEIGHT DEPTH COND SECTION EVAP SECTION EVAP RETURN...

Страница 7: ...DENSER DISCHARGE RIGHT VIEW FRONT VIEW REAR VIEW TOP VIEW CONDENSER ACCESS PANEL CONTROL BOX NOTE Dimensions are in inches UNIT 50XCA WIDTH HEIGHT DEPTH COND SECTION EVAP SECTION EVAP RETURN DUCT COND...

Страница 8: ...8 1 5 5 7 12 5 13 8 8 5 13 5 11 7 18 9 16 2 36 5 16 2 1 25 24 88 0 100 1 31 2 60 5 39 5 81 5 35 8 62 6 5 5 80 38 5 1 5 5 7 14 9 13 8 8 6 8 3 13 2 15 0 16 2 42 0 8 3 2 00 C 5 1 1 2 FLTR 6 8 4 FLTR E D...

Страница 9: ...56 7 5 5 80 32 8 1 5 5 7 12 5 13 8 2 6 13 5 11 7 18 9 16 2 36 5 16 2 1 25 24 88 0 100 1 31 2 60 5 39 5 81 5 35 8 62 6 5 5 80 38 5 1 5 5 7 14 9 13 8 2 6 8 3 13 2 15 0 16 2 42 0 8 3 2 00 V V Q Q N N N...

Страница 10: ...8 1 5 5 7 12 5 13 8 8 5 13 5 11 7 18 9 16 2 36 5 16 2 1 25 24 88 0 100 1 31 2 60 5 39 5 81 5 35 8 62 6 5 5 80 38 5 1 5 5 7 14 9 13 8 8 6 8 3 13 2 15 0 16 2 42 0 8 3 2 00 S T 13 2 U R U R R K J L M A...

Страница 11: ...8 56 7 5 5 80 32 8 1 5 5 7 12 5 13 8 2 6 13 5 11 7 18 9 16 2 36 5 16 2 1 25 24 88 0 100 1 31 2 60 5 39 5 81 5 35 8 62 6 5 5 80 38 5 1 5 5 7 14 9 13 8 2 6 8 3 13 2 15 0 16 2 42 0 8 3 2 00 A F I G H DI...

Страница 12: ...s Quantity Rows Fins in 3 15 4 15 3 15 4 15 4 15 4 15 Fin Block Size H x L in 28x35 28x46 32x60 32x60 32x80 36x80 Face Area sq ft 6 8 8 9 13 3 13 3 17 7 20 RETURN AIR FILTERS Std 1 in Throwaway 2 25 x...

Страница 13: ...ts Obstructions closer than 10 ft to the discharge air pattern can also cause significant recirculation See Fig 12 for recommended duct sizing CONDENSER AIR DUCT The condenser supply and discharge air...

Страница 14: ...LOUVER WIDTHS OVER 30 5 3 1 2 4 1 30 EXHAUST VANE DEFLECTOR CONDENSER INTAKE Access panel for condenser coil cleaning INLET LOUVER DETAIL DISCHARGE LOUVER DETAIL DEFLECTOR DETAIL DIMENSIONS in UNIT 50...

Страница 15: ...50XCA Installation Options Fig 14 Typical Fan Discharge Connections for Multiple Fan Units Provide access for cleaning condenser coil NOTE A min straight duct length Preferred for condenser discharge...

Страница 16: ...must be in accordance with local or NEC National Electrical Code regulations POWER WIRING The units must have adequate overcurrent protection fuses or HACR Heating Air Conditioning and Refrigeration b...

Страница 17: ...8 208 230 3 60 187 253 23 0 149 460 3 60 414 506 11 0 75 575 3 60 518 632 8 0 54 12 208 230 3 60 187 253 15 6 110 15 9 110 460 3 60 414 506 7 8 52 7 1 52 575 3 60 518 632 5 8 39 5 1 39 14 208 230 3 60...

Страница 18: ...5 8 in long screws provided with plenum Install 3 screws along each plenum side and 5 screws along plenum front and rear mounting angles 4 Adjust four way deflection vanes as needed to ensure ade qua...

Страница 19: ...Shaft alignment can be checked by measuring the distance between the shafts at 3 or more locations If the distances are equal then the shafts are parallel 2 Sheave Alignment Fixed sheaves To check th...

Страница 20: ...Solution a From Fig 20 find that deflection force for type A super belt with 5 in small sheave PD is 4 to 51 2 lb b Deflection 16 64 1 4 in c Increase or decrease belt tension until force required for...

Страница 21: ...are installed on the condenser fan before starting the unit CFM ESP in wg 0 00 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 90 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm...

Страница 22: ...684 0 61 744 0 74 800 0 87 854 1 01 906 1 16 956 1 32 1004 1 48 2950 655 0 58 714 0 71 771 0 83 826 0 97 878 1 12 928 1 27 976 1 43 1023 1 60 3100 688 0 68 745 0 80 799 0 94 852 1 08 902 1 23 950 1 39...

Страница 23: ...5300 503 0 88 552 1 04 597 1 20 640 1 37 680 1 54 719 1 72 757 1 90 793 2 10 5500 522 0 99 569 1 15 613 1 32 654 1 49 694 1 66 732 1 85 769 2 04 804 2 23 5700 541 1 10 587 1 27 629 1 44 670 1 62 708 1...

Страница 24: ...p Rpm Bhp 6000 496 1 03 533 1 17 570 1 36 608 1 58 646 1 82 683 2 06 719 2 31 755 2 56 6250 517 1 17 552 1 31 588 1 50 624 1 72 660 1 97 696 2 22 732 2 48 766 2 74 6500 537 1 31 571 1 46 605 1 65 640...

Страница 25: ...853 3 71 883 3 95 7750 588 1 99 629 2 22 667 2 45 704 2 68 739 2 92 772 3 16 804 3 40 836 3 64 866 3 89 895 4 14 8000 607 2 15 646 2 38 684 2 62 720 2 86 754 3 10 787 3 34 818 3 59 849 3 83 878 4 08 9...

Страница 26: ...890 5 25 920 5 64 9700 699 3 28 738 3 65 775 4 04 810 4 42 844 4 81 876 5 21 907 5 61 936 6 02 10000 721 3 59 759 3 98 795 4 37 829 4 77 862 5 17 893 5 58 923 5 99 953 6 41 10300 742 3 92 779 4 32 81...

Страница 27: ...29 1062 1 39 2300 731 0 67 774 0 75 816 0 83 857 0 92 897 1 01 935 1 10 973 1 20 1010 1 30 1046 1 40 1081 1 50 2400 763 0 76 804 0 85 845 0 93 884 1 02 922 1 11 960 1 21 996 1 31 1032 1 41 1067 1 51...

Страница 28: ...Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 2200 497 0 27 581 0 39 655 0 52 722 0 66 782 0 80 839 0 95 892 1 11 941 1 28 989 1 45 1034 1 62 2400 542 0 35 621 0 48 690 0 62 753 0 77 812 0 92 866 1 08 917 1 25 966...

Страница 29: ...806 1 38 852 1 56 897 1 76 4000 508 0 63 547 0 71 588 0 81 632 0 92 677 1 04 722 1 17 768 1 31 814 1 47 859 1 65 903 1 85 4200 533 0 73 570 0 82 609 0 92 650 1 03 693 1 15 736 1 28 780 1 42 823 1 58...

Страница 30: ...8 819 2 03 846 2 18 874 2 32 903 2 46 934 2 62 966 2 78 5700 733 1 28 763 1 61 789 1 85 815 2 05 841 2 22 867 2 37 894 2 52 921 2 67 950 2 82 980 2 98 5900 759 1 42 787 1 77 813 2 02 838 2 23 863 2 41...

Страница 31: ...673 1 90 718 2 13 761 2 37 802 2 61 841 2 86 879 3 11 916 3 37 951 3 63 6500 598 1 63 647 1 86 693 2 10 737 2 34 778 2 59 818 2 84 857 3 09 894 3 35 929 3 62 964 3 89 6750 621 1 83 668 2 07 713 2 32...

Страница 32: ...777 2 58 824 2 76 869 2 94 912 3 11 952 3 28 992 3 44 6 300 585 1 95 644 2 17 698 2 38 749 2 58 797 2 77 843 2 95 887 3 13 928 3 31 968 3 48 1007 3 64 6 600 613 2 14 669 2 36 722 2 57 771 2 77 818 2...

Страница 33: ...g parameters must be set on each unit To change the parameters 1 Press MENU 2 Select Parameters 3 Press ENTER 4 Select sub group first two digits of the parameters 5 Press SEL 6 Select parameter 7 Pre...

Страница 34: ...ay from fixed flange to decrease speed Increas ing fan speed increases load on motor Do not exceed maxi mum allowable fan speed or motor full load amps indicated on unit nameplate See Tables 2 and 3 f...

Страница 35: ...and reverse Steps 1 3 above Concentric Alignment Shaft and wheels must be concentrically centered with the venturi or air inlet of the fan housing see Fig 22 Fig 22 Concentric Alignment Shaft bearing...

Страница 36: ...utes before check ing charge 5 From standard Pressure Temperature chart for R 410A find equivalent saturated condensing temperature 6 Read liquid line temperature on thermometer then subtract from sat...

Страница 37: ...ent Protection Device All units are equipped with a current sensing lockout relay on each circuit This device will lock out the compressor after any safety trip high pressure switch low pressure switc...

Страница 38: ...phase Check TXV Check temperature in suction discharge line Unit is Noisy Compressor noise Check TXV and replace if necessary Check internal noise Tube vibration or condenser water problem Check and c...

Страница 39: ...building load Low refrigerant Check for and repair leaks and add refrigerant as necessary Low airflow in evaporator Clean filter Remove scale Check for blockage in ducts Check fan rotation Check moto...

Страница 40: ...at Relay IFC Indoor Fan Contactor IFM Indoor Fan Motor IFR Indoor Fan Relay LPS Low Pressure Switch LLT Liquid Line Temperature OFC Outdoor Fan Contactor OFM Outdoor Fan Motor OFR Outdoor Fan Relay PR...

Страница 41: ...11 10 12 601 RED 602 BLU 603 YEL 604 BRN 608 PNK 8 5 2 Y2 608 PNK W2 D2 D1 604 BRN 603 YEL 601 RED 550 BLK REMOVE JUMPER BLK 600 WHEN CONNECTING AIR SIDE ECONOMIZER OCCUPANCY CONTROL WHEN FIELD INSTA...

Страница 42: ...0 BRN DISC1 L2 L3 L1 GND 100 BLK 101 BLK 102 BLK 114BLK 115 YEL 116 BLU 117 GRN OFM 2 1 3 GND 2 1 3 COMP2 130 BLK 132 BLU 131 YEL 127 BLK 129 BLU 128 YEL C2 134 BLK 135 BLK CH2 CLO2 Loop T2 L2 T1 L1 T...

Страница 43: ...THE FACTORY SHORTING PLUG FIELD INSTALLED SAT SENSOR CONNECTS TO CIRCUITS 6 7 Continued on Line Voltage Diagram 501 RED 561 RED 1 3 CR1 531 BRN 609 PNK 609 PNK 9 4 2 CR1 3 LOGIC 1 2 CLO2 HPS2 FRZ2 LP...

Страница 44: ...1 10 12 601 RED 602 BLU 603 YEL 604 BRN 608 PNK 8 5 2 Y2 608 PNK W2 D2 D1 604 BRN 603 YEL 601 RED 550 BLK REMOVE JUMPER BLK 600 WHEN CONNECTING AIR SIDE ECONOMIZER OCCUPANCY CONTROL WHEN FIELD INSTALL...

Страница 45: ...45 Fig 29 Typical Wiring Schematic for Low Ambient Option 50XCA06 08 Units NOTE See legend and notes on page 40...

Страница 46: ...Catalog No 04 53500277 01 Printed in U S A Form 50XCA 9SI Pg 46 2 2020 Replaces 50XCA 8SI 2020 Carrier Corporation Fig 30 Typical Wiring Schematic for Low Ambient Option 50XCA12 24 Units NOTE See lege...

Страница 47: ...VE CONDENSERAND EVAPORATOR FAN AND MOTOR PULLEYS BEEN CHECKED FOR PROPER ALIGNMENTAND DO THE FAN BELTS HAVE PROPER TENSION Y N _______ HAS CORRECT FAN ROTATION OR EVAPORATORAND CONDENSER BEEN CONFIRME...

Страница 48: ...MEASUREMENTS COMPRESSORAMPS NOTES _______________________________________________________________________________________ _____________________________________________________________________________...

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