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d. If equipped with permanent, washable filter, clean filter by

spraying cold tap water through filter in opposite direction
of airflow. Rinse filter and let dry. Oiling or coating of the
filter is not recommended.

e. If equipped with factory-specified disposable media filter,

replace only with media filter having the same part number
and size.

f. Slide filter into cabinet.

g. Replace filter cabinet door.

h. Turn on electrical supply to furnace.

2. Filters installed in side(s) and/or bottom of blower compart-

ment (See Fig. 2)

a. Disconnect electrical power before removing access doors.

b. Remove blower and control access doors.

c. Release filter retainer from clip at front of furnace casing.

(See Fig. 2.) For side return, clips may be used on either or
both sides of the furnace.

d. Slide filter(s) out.

e. Furnaces are equipped with permanent, washable filters.

Clean filters with tap water. Spray water through filter in
opposite direction of airflow.

f. Rinse and let dry. Oiling or coating of filter is NOT

recommended or required.

g. Reinstall filter(s)

h. Replace blower and control access doors

i. Restore electrical power to furnace.

Step 2—Blower Motor and Wheel

The following items should be performed by a qualified service
technician:

To ensure long life, economy, and high efficiency, clean accumu-
lated dirt and grease from blower wheel and motor annually.

The inducer and blower motors are prelubricated and require no
additional lubrication. These motors can be identified by the
absence of oil ports on each end of the motor.

Clean blower motor and wheel as follows:

1. Turn off electrical supply to furnace.

2. Remove control and blower access doors.

3. Disconnect blower leads from furnace control. Notice wire

color and location for reassembly.
All other factory wires can be left connected, but field
thermostat connections may need to be disconnected depend-
ing on their length and routing.

4. Remove 2 screws securing control and transformer support to

furnace.

5. Hang control box and transformer support to front of furnace

casing.

6. Remove screws holding blower assembly to blower deck and

slide blower assembly out of furnace.

7. Clean blower wheel and motor using a vacuum with soft brush

attachment. Do not remove or disturb balance weights (clips)
on blower wheel blades. The blower wheel should not be
dropped or bent as balance will be affected.

8. If a greasy residue is present on blower wheel, remove wheel

from the blower housing and wash it with an appropriate
degreaser. To remove wheel:

a. Mark blower wheel location on shaft before disassembly to

ensure proper reassembly.

b. Loosen setscrew holding blower wheel on motor shaft.

NOTE:

Mark blower mounting arms, motor, and blower housing

so motor and each arm is positioned at the same location during
reassembly.

c. Mark blower wheel orientation and cutoff plate location to

ensure proper reassembly.

d. Remove screws securing cutoff plate and remove cutoff

plate from housing.

e. Remove bolts holding motor mounts to blower housing and

slide motor and mounts out of housing. Disconnect capaci-
tor and ground wire attached to blower housing before
removing motor. Motor mount belly band need not be
removed unless motor is to be replaced.

f. Remove blower wheel from housing.

The blower wheel should not be dropped or bend as balance
will be affected.

9. Reassemble motor and blower by reversing items 9a through

9f. Be sure to reattach ground wire.

10. Reinstall blower assembly in furnace.

11. Reinstall control and transformer support assembly in furnace.

12. Reconnect blower leads to furnace control.

Refer to furnace wiring diagram (See Fig. 6), and connect
thermostat leads if previously disconnected.

NOTE:

Refer to Table 1 for motor speed lead relocation if leads

were not identified before disconnection

Heating speed selection MUST be adjusted to provide proper
temperature rise as specified on the rating plate. Failure to
adjust the heating speed may shorten heat exchanger life.

13. Turn on electrical supply. Manually close blower access door

switch. Use a piece of tape to hold switch closed. Check for
proper rotation and speed changes between heating and
cooling by jumpering R to W and then R to Y on furnace
control thermostat terminals.

Blower access door switch opens 115-v power to control
center. No component operation can occur. Caution must be
taken when manually closing this switch for service purposes.
Failure to follow this warning could result in electrical shock,
personal injury, or death.

NOTE:

If thermostat terminals are jumpered before blower

access door switch is closed, blower will run for 90 sec before
beginning a heating or cooling cycle.

TABLE 1—SPEED SELECTOR

COLOR

SPEED

FACTORY-

ATTACHED

TO

Black

High

Cool

Yellow (When

Present)

Medium High

Spare

Blue

Medium Low

Heat

Red

Low

Spare

White

Common

L2/COM

3

Содержание INDUCED COMBUSTION 58YAV

Страница 1: ...hen you see this symbol on the furnace and in instructions or manuals be alert to the potential for personal injury Understand these signal words DANGER WARNING and CAUTION These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards which could result in personal injury or death CAUTION ...

Страница 2: ...nsult your local dealer as to proper frequency of maintenance and availability of a maintenance contract Never store anything on near or in contact with furnace such as 1 Spray or aerosol cans rags brooms dust mops vacuum cleaners or other cleaning tools 2 Soap powders bleaches waxes or other cleaning com pounds plastic or plastic containers gasoline kerosene cigarette lighter fluid dry cleaning f...

Страница 3: ...d not be dropped or bent as balance will be affected 8 If a greasy residue is present on blower wheel remove wheel from the blower housing and wash it with an appropriate degreaser To remove wheel a Mark blower wheel location on shaft before disassembly to ensure proper reassembly b Loosen setscrew holding blower wheel on motor shaft NOTE Mark blower mounting arms motor and blower housing so motor...

Страница 4: ...itor See Fig 3 for correct ignitor location 9 Using field provided small wire brush steel spring cable reversible electric drill and vacuum cleaner clean cells as follows a Assemble wire brush and steel spring cable 1 Use 48 in of 1 4 in diameter high grade steel spring cable commonly known as drain clean out or Roto Rootert cable 2 Use 1 4 in diameter wire brush commonly known as 25 caliber rifle...

Страница 5: ... must be maintained properly Refer to Fig 5 for field wiring information and to Fig 6 for furnace wiring information NOTE If the polarity is not correct the STATUS LED on the control will flash rapidly and prevent the furnace from heating The control system also requires an earth ground for proper operation of the control and flame sensing electrode The 24 v circuit contains an automotive type 3 a...

Страница 6: ...C CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOTE 7 COM HSIR EAC 1 START OL COM HI MED HI MED LO LO BLWM SCHEMATIC DIAGRAM NATURAL GAS PROPANE EAC 2 1 1 HSI 2 PL5 2 PL2 3 PL3 PR2 115VAC PR1 TRAN 24VAC 1 2 IDR TEST TWIN FU1 NOTE 6 CAP L2 PL1 8 FSE 9...

Страница 7: ...s and retrieval request is ignored 2 When above items have been completed the following will occur a LED flashes a status code 4 times Record this status code for further troubleshooting b Inducer motor starts and continues to run the entire component test c Hot surface ignitor is energized for 15 sec then de energized d Main blower operates at heating speed for 10 sec then turns off e Main blower...

Страница 8: ...lame roll out switch requires manual reset Check for Defective blower motor or capacitor Dirty filter or restricted duct system Loose blower wheel Defective switch or connections Inadequate combustion air supply Flame Roll out Switch or fuse link open Open Flame Roll out Switch or fuse link Manual reset or replace IGNITION PROVING FAILURE Control will try three more times before lockout 14 occurs ...

Страница 9: ...idly and test request will be ignored e Component Test will function as described in item 2 above f Check LED status g If LED status indicates proper operation RELEASE BLOWER ACCESS DOOR SWITCH replace blower access door and replace control access door WIRING DIAGRAMS Refer to Fig 5 6 and 7 for the 58YAV furnace wiring diagrams TROUBLESHOOTING Refer to service label See Fig 8 The Troubleshooting G...

Страница 10: ...ill start and run for the entire component test The HSI blower motor heat speed and blower motor cool speed will run for 10 15 sec each Determine status code The status code is a 2 digit number with the first digit determined by the number of short flashes and the second digit by the number of long flashes Was there a previous fault code other than No 11 Does control respond to W Y or G 24 vac the...

Страница 11: ...ed while gas valve was de energized Inducer will run until fault is cleared Check for Stuck open gas valve solenoid or leak Defective control center 23 PRESSURE SWITCH WILL NOT OPEN Check for Disconnected or obstructed pressure tubing Defective pressure switch 24 LOW VOLTAGE FUSE IS OPEN Check for Short in low voltage wiring including thermostat leads shorting to ductwork or furnace cabinet Discon...

Страница 12: ...231 58yav3sm Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 6a 8a PC 101 Catalog No 535 771 Printed in U S A Form 58YAV 3SM Pg 12 10 00 Replaces 58YAV 2SM ...

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