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FX4D: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

5

AIR DUCTS

Connect  supply-air  duct  over  the  outside  of  3/4-in  (19  mm)  flanges

provided  on  supply-air  opening.  Secure  duct  to  flange,  using  proper

fasteners for type of duct used, and seal duct-to-unit joint. If return-air

flanges are required, install factory-authorized accessory kit.
Use  flexible  connectors  between  ductwork  and  unit  to  prevent

transmission  of  vibration.  When  electric  heater  is  installed,  use

heat-resistant material for flexible connector between ductwork and unit

at discharge connection. Ductwork passing through unconditioned space

must be insulated and covered with vapor barrier. 
Units equipped  with 20-30kW electric  heaters require a 1-in (25  mm)

clearance to combustible materials for the first 36-in (914 mm) of supply

duct.

A07567

Fig. 8 – Mobile Home or Manufactured 

Housing Applications

DUCT WORK ACOUSTICAL TREATMENT

Metal duct systems that do not have a 90 degree elbow and 10 feet of

main  duct  before  first  branch  takeoff  may  require  internal  acoustical

insulation  lining. As  an  alternative, fibrous duct  work may  be  used if

constructed  and  installed  in  accordance  with  the  latest  edition  of

SMACNA construction standard on fibrous glass ducts. Both acoustical

lining and fibrous duct work shall comply with National Fire Protection

Association as tested by UL Standard 181 for Class 1 air ducts.

ELECTRICAL CONNECTIONS

All products from the  factory protect the low voltage  circuit  with  a  5

amp automotive type fuse inline on the wire harness. Speed selections

are made at the fan motor by selecting taps 1, 2 or 3 with the blue wire

(see section E). The motor is pre-programmed with the time delay circuit

on some of the speed taps ( see section E for clarification).
When a factory-approved accessory control package has been installed,

check  all  factory  wiring  per  unit  wiring  diagram  and  inspect  factory

wiring  connections  to  be  sure  none  were  loosened  in  transit  or

installation.  If  a  different  control  package  is  required,  see  unit  rating

plate.
Before proceeding with electrical connections, make certain that supply

voltage,  frequency,  phase,  and  ampacity  are  as  specified  on  the  unit

rating plate. See unit wiring label for proper field high- and low-voltage

wiring. Make all electrical connections in accordance with the NEC and

any local codes or ordinances that may apply. Use copper wire only. 

The  unit  must  have  a  separate  branch  electric  circuit  with  a

field-supplied disconnect switch located within sight from, and readily

accessible from, the unit.
On  units  with  a  factory-installed  disconnect  with  pull-out  removed,

service and maintenance can be safely performed on only the load side

of the control package.

LINE VOLTAGE CONNECTIONS

If unit contains an accessory electric heater, remove and discard power

plug from fan  coil and  connect male  plug from  heater  to female plug

from unit wiring harness. (See Electric Heater Installation Instructions.)
For units without electric heat:

1. Connect 208/230V power leads from field disconnect to yellow and

black stripped leads.

2. Connect ground wire to unit ground lug.

NOTE: 

Units installed without electric heat should have a field-supplied

sheet metal block-off plate covering the heater opening. This will reduce

air leakage and formation of exterior condensation.

24V CONTROL SYSTEM

Connection To Unit

Wire low voltage in accordance with wiring label on the blower. (See

Fig.  9  through  14.)  Use  no.  18  AWG  color-coded,  insulated  (35_C

minimum)  wire  to  make  the  low-voltage  connections  between  the

thermostat,  the  unit,  and  the  outdoor  equipment.  If  the  thermostat  is

located more than 100-ft (30 m) from the unit (as measured along the

low-voltage  wire),  use  no.  16  AWG  color-coded,  insulated  (35_C

minimum) wire. All wiring must be NEC Class 1 and must be separated

from incoming power leads.
Refer  to  outdoor  unit  wiring  instructions  for  any  additional  wiring

procedure recommendations.

MANUFACTURED HOUSING

In manufactured housing applications, the Code of Federal Regulations,

Title 24, Chapter XX, Part 3280.714 requires that supplemental electric

heat be locked out at outdoor temperatures above 40_F (4_C), except for

a heat pump defrost cycle. Refer to Fig. 14 for typical low voltage wiring

with outdoor thermostat.

TRANSFORMER INFORMATION

Transformer is factory wired for 230V operation. For 208V applications,

disconnect  the  black wire  from  the  230V terminal on transformer and

connect it to the 208V terminal (refer to Fig. 15).

DOWN FLOW
BASE KIT (KFACB)

UNIT AGAINST WALL

.125" (3mm)
MOUNTING BRACKET
(TYPICAL BOTH SIDES)

SECURE FAN COIL TO STRUCTURE

UNIT AWAY FROM WALL

PIPE STRAP
 (TYPICAL BOTH SIDES)

                 OR

SECURE UNIT TO FLOOR

ANGLE BRACKET OR PIPE  STRAP

4” (102mm) MAX

4” (102mm) MAX

WARNING

!

ELECTRICAL SHOCK OR UNIT DAMAGE HAZARD

Failure  to  follow  this  warning  could  result  in  personal  injury,  death,

and/or unit damage.

If a disconnect switch is to be mounted on unit, select a location where

drill  and  fasteners  will  not  contact  electrical  or  refrigeration

components.

WARNING

!

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death. 

Field wires on the line side of the disconnect found in the fan coil unit

remain  live,  even  when  the  pull-out  is  removed.  Service  and

maintenance  to  incoming  wiring cannot  be  performed  until  the  main

disconnect switch (remote to the unit) is turned off. Lock out and tag

switch with a suitable warning label.

Содержание FX4D 019

Страница 1: ...quipped with an electric heater package For units not equipped with factory installed heat a factory approved field installed UL listed heater package is available from your equipment supplier See unit rating plate for a list of factory approved heaters Heaters that are not factory approved could cause damage which would not be covered under the equipment warranty If fan coil contains a factory in...

Страница 2: ...asing flange 3 Remove coil assembly 4 Lay fan coil on its right side and reinstall coil assembly with condensate pan down See Fig 5 5 Attach coil to casing flange using previously removed coil mounting screw 6 Make sure pan cap in fitting door is properly seated on fitting door to retain low air leak rating of the unit 7 Add gaskets from kit KFAHD 8 Align holes with tubing connections and condensa...

Страница 3: ...de coil assembly into casing Be sure coil bracket on each corner of vertical pan engages coil support rails 9 Reinstall 2 snap in clips to correctly position and secure coil assembly in unit Be sure clip with large offset is used on right side of unit to secure horizontal pan 10 Remove two oval fitting caps from left side of the coil access panel and fitting panel 11 Remove insulation knockouts on...

Страница 4: ...to top of fan coil using No 10 self tapping screws Angle strap down and away from back of fan coil remove all slack and fasten to wall stud of structure using 5 16 lag screws Typically both sides of the fan coil b If fan coil is against wall secure fan coil to wall stud using 1 8 3mm wide right angle brackets Attach brackets to fan coil using No 10 self tapping screws and to wall stud using 5 16 l...

Страница 5: ...ts with a factory installed disconnect with pull out removed service and maintenance can be safely performed on only the load side of the control package LINE VOLTAGE CONNECTIONS If unit contains an accessory electric heater remove and discard power plug from fan coil and connect male plug from heater to female plug from unit wiring harness See Electric Heater Installation Instructions For units w...

Страница 6: ...HAOT0201SEC must be used A09387 Fig 13 Wiring Layout Heat Pump Unit Cooling and 2 Stage Heat with 2 Outdoor Thermostats A09388 Fig 14 Wiring Layout Heat Pump Unit Cooling and 2 Stage Heat for Manufactured Housing A05182 Fig 15 Transformer Connections R G W Y THERMOSTAT RED GRY WHT BLU VIO BRN WHT R G W2 W3 E C FAN COIL C Y AIR COND R G W Y THERMOSTAT R G W2 W3 E C FAN COIL C Y AIR COND RED GRY WHT...

Страница 7: ...LOW CONTROL DEVICE The FX4D is equipped with PuronR refrigerant TXV Use outdoor units designed for PuronR refrigerant only CONDENSATE DRAINS To connect drains the cap openings must be removed Use a knife to start the opening near the tab and using pliers pull the tab to remove the disk Clean the edge of the opening if necessary and install the condensate line Finally caulk around the lines where t...

Страница 8: ...gizes R to G R to Y and R to O heat pump only G energizes fan relay on PCB which completes circuit to indoor blower motor When G is de energized there is a 90 second delay before fan relay opens NOTE Speed taps 1 2 and 3 have a 90 second blower off delay Speed taps 4 and 5 have 0 second blower off delay HEAT PUMP HEATING WITH AUXILIARY ELECTRIC HEAT Thermostat energizes R to G R to Y and R to W G ...

Страница 9: ... in poor unit performance and or product damage Never operate unit without a filter Factory authorized filter kits may be used when locating the filter inside the unit For those applications where access to an internal filter is impractical a field supplied filter must be installed in the return air duct system R G C E L O Y THERMOSTAT R R C O Y G C W2 W2 W2 W3 E FAN COIL HEAT PUMP CONTROL RED GRY...

Страница 10: ... 02 2 8 10 0 3 9 15 0 3 9 15 02 4 20 02 4 20 04 6 18 24 30 10 Table 5 Airflow Performance CFM in Cooling Mode Model Size Blower Speed EXTERNAL STATIC in wc 0 10 0 20 0 30 0 40 0 50 0 60 FX4D 019 Tap 5 776 745 696 660 609 572 Tap 4 683 644 589 548 494 461 Tap 3 683 644 589 548 494 461 Tap 2 631 563 500 443 409 361 Tap 1 625 524 457 417 367 319 FX4D 025 Tap 5 956 920 891 851 816 780 Tap 4 825 795 75...

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